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DataMan® 150 Series Quick Reference Guide
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Precautions To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex product: l l This device requires the use of an LPS or NEC class 2 power supply. Do not connect or disconnect this device from the I/O module or 15-pin USB adapter cable when the I/O module or adapter cable is connected to a PC. Route cables and wires away from high-current wiring or high-voltage power sources to reduce the risk of damage or malfunction from the following causes: over-voltage, line noise, electrostatic discharge (ESD), power surges, or other...
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This product does not contain user-serviceable parts. Do not make electrical or mechanical modifications to product components. Unauthorized modifications can void your warranty.
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Symbols The following symbols indicate safety precautions and supplemental information: WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock. CAUTION: This symbol indicates a hazard that could result in property damage. Note: This symbol indicates additional information about a subject. Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.
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Product Overview Illumination LEDs Trigger button Power indicator Train status indicator Good/bad read indicator Error indicator
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Tune button Power, I/O and RS-232 connector Note: *Use only one set of mounting holes (either 3 OR 4) for mounting. Note: The five status LEDs together also function as a peak meter using an orange light. DataMan 150 Accessories LENS OPTIONS, COVERS, ILLUMINATIONS AND FILTERS Accessory Name Accessory Number IR 6.2 mm lens kit, 3 -position with IR LED IR 16 mm lens kit 16 mm lens with extended optics mount (requires the use of an extended front cover and high-powered red LED) UV Light Kit for 6.2 mm lens (365nm) Liquid Lens Module (LLM) to be used with 6.2 mm lens or 16 mm lens Accessory Image
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ImageMax kit Clear lens cover* Clear lens cover, ESD safe* Polarized front cover* Extended lens cover, un-polarized** Extended lens cover, half-polarized ** Extended lens cover, fully polarized** Blue bandpass filter Red bandpass filter Red LED illumination* White LED illumination* Blue LED illumination* High Powered red LED illumination** Note: *Use with a 6.2 mm lens only! **Use with a 16 mm lens only! ***ESD safe
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Accessory Name RS-232/USB adapter connector USB adapter cable with power tap USB adapter cable with power tap USB & Flying Leads I/O Cable, 2.0 m RS-232 & Flying Leads I/O Cable, 2.5 m RS-232 adapter cable with power tap Flying Leads Connection Cable, 5 m Universal Mounting Bracket Pivot Mounting Bracket DataMan Basic I/O Module Note: *USB/RS-232 extension connection is possible with the following limitations: 1. The USB connection is shorter than 5 m. 2. Serial connection is shorter than 15 m. Accessory Image
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Dimensional Drawings
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Field of View and Reading Distances Horizontal Field of View values Device DM150 Short Range: 77 mm [3.0 Long Range: 115 mm [4.5 Short Range: 34 mm [1.3 Short Range: 50 mm [1.9 in] Short Range: 87 mm [3.4 Long Range: 123 mm [4.8
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Vertical Field of View values Device DM150 Short Range: 28 mm [1.1 Short Range: 42 mm Long Range: 92 mm [3.6 Long Range: 108 mm [4.25 in] Long Range: 135 mm [5.3 Long Range: 223 mm
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Distances in mm/ 2D min. code 6.2 mm lens Long Range Distances in mm/ 1D min. code 6.2 mm lens Long Range
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Distances in mm/ 2D min. code 6.2 mm lens Short Range Distances in mm/ 1D min. code 6.2 mm lens Short Range
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Horizontal Field of View values 1
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Vertical Field of View values 1
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Connecting the Reader Perform the following steps: 1. Connect the breakout cable (standard CAT5/5e, SF/FTP or S/FTP cable). 2. Connect the reader to the PC using either the DM100-USB-000 or the DM100-RS232-000 cable. Connect a power supply: DM100-PWR-00 (optional with USB, required with RS-232). For information on the pinout and wire colors, see section Connections, Optics and Lighting in the DataMan 150 Reference Manual.
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Installation Installation procedures and specifications are presented in detail in the DataMan® 150 Reference Manual, which is installed with the DataMan Setup Tool. From the Windows Start menu, select the following to access the manual: All Programs > Cognex > DataMan Software vx.x.x > Documentation. Note: l l Cables are sold separately. If a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. CAUTION: All cable connectors are keyed to fit the connectors on the reader. Do not force the connections or...
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Connect the Breakout Cable Note: You can clip unused wires short or use a tie made of non-conductive material to tie them back. 1. Verify that the 24VDC power supply is unplugged and not receiving power. 2. Connect a cable with RS-232 or USB and flying leads to the cable that is attached to the DataMan device. 3. Attach the Breakout cable's +24VDC and GROUND to the corresponding terminals on the power supply. CAUTION: Never connect voltages other than 24VDC. Always observe the polarity shown. 4. Restore power to the 24VDC power supply and turn it on if necessary.
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Install Software and Documentation and Connect the Reader Follow the steps below to connect your reader to power and network: 1. Connect the I/O+RS232+24V cable to the cable attached to your reader. 2. Connect the cable to a 24V power supply. To configure a DataMan 150 reader, the DataMan Setup Tool software must be installed on a networked PC. The DataMan Setup Tool is available from the DataMan support site: http://www.cognex.com/support/dataman. 1. After installing the software, connect the DataMan 150 Series reader to your PC. 2. Launch the DataMan Setup Tool and click Refresh. 3....
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DataMan 150 Specifications Specification DataMan 150 Series Reader Temperature Storage Temperature Maximum Humidity Environmental IP65 Shock and Vibration IEC 60068-2-27: 1000 shocks, semi-sinusoidal, 11g, 10ms IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz at 100m/s2 / 15mm) IEC 62471: Exempt risk group, no further labeling is required. 1-D barcodes: Codabar, Code 39, Code 128, and Code 93,Code 25, Interleaved 2 of 5, Pharma, GS1 DataBar, Postal, Code UPC/EAN/JAN, MSI 2-D barcodes: Data MatrixTM (IDMax and IDQuick: ECC 0, 50, 80, 100, 140,...
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