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ROBO TEST R ROBOTIC TESTING SYSTEM FOR METALS

ROBO TEST R ROBOTIC TESTING SYSTEM FOR METALS

ROBO TEST R ROBOTIC TESTING SYSTEM FOR METALS

Product catalog summary
Application
The 'roboTest R' is a robotic testing system designed for fully automatic tensile tests on metallic specimens, compliant with standards such as DIN EN 10002-1, ISO 6892, ASTM E8, and JIS Z2201. It can also perform additional tests like pendulum impact, hardness, and roughness measurements.

System Configuration
  • Materials testing machine ranging from 5 kN to 2000 kN with pneumatic or hydraulic grips and optional extensometer.
  • Specimen magazine with a capacity of up to 400 specimens.
  • Robotic feeding system with a 6-axial industrial robot.
  • Optional barcode scanner and cross-section measuring device.
  • Industry Controller with test software testXpert® and automation software autoEdition2.

Advantages
  • High reproducibility of test results by eliminating operator influence.
  • Frees laboratory staff for more complex tasks.
  • Increases machine utilization during idle times.
  • Modular system allows customization to customer needs.
  • Reduces testing costs per specimen, with a typical payback period of one to two years.
  • Precise specimen centering and automated measurement ensure accurate dimension recording.
  • State-of-the-art web technologies enable constant process control and remote diagnostics.
  • Automatic data logging supports secure documentation and statistical monitoring.
  • Components are maintenance-free and designed for three-shift operation.
  • Robot arm can be parked for manual testing access.

Test Sequence
  • Specimens are loaded into the magazine, which can be done during operation.
  • Specimen data is entered into the PC, or omitted if using barcode operation.
  • System automatically handles specimen feeding, testing, and removal, with operator control over testing order and sorting.

Technical Data
  • Electrical connection: 230/400 V, up to 80 kVA.
  • Mains frequency: 50/60 Hz.
  • Compressed air: 6 bar, from 10 lpm.

Specimens
  • Types: dumbbells, stripes, round specimens.
  • Material: dimensionally stable, non-adhesive.
  • Max weight: 30 kg, max length: 500 mm, max shoulder width: 50 mm, max diameter: 20 mm, max thickness: 80 mm.

Options
  • Specimen identification by barcode.
  • Cross-section, hardness, roughness, and coat thickness measuring.
  • Spectrum analysis, rib measuring, reduction of area, scale, temperature chamber.
  • Specimen removal and good/bad sorting.
  • Data exchange with superior systems via ASCII-files or ODBC.
  • Optical status indicator with a threefold traffic light system.
See more

Catalog excerpts

ROBO TEST R ROBOTIC TESTING SYSTEM FOR METALS-1

Zwick Materials Testing Product Information Robotic Testing System ‘roboTest Application The robotic testing system is used for the fully automatic performance of tensile tests on metallic specimens (e.g. according to DIN EN 10002-1, ISO 6892, ASTM E8, JIS Z2201). Additional tests like pendulum impact test, hardness or roughness measuring can be carried out, too. System Configuration • Materials testing machine 5 kN up to 2000 kN with symmetrically closing, pneumatic or hydraulic specimen grips and an optional extensometer • Specimen magazine for up to 400 specimens (depends on specimen dimensions) • Robotic feeding system ‘roboTest R' with 6-axial industrial robot • Barcode scanner (optional) • Cross-section measuring device (optional) • Other devices (see options) • Industry Controller with test software testXpert ® and automation software autoEdition2 R' (Polar) for Metals Advantages of the Robotic Testing System ‘roboTest R’ • A high reproducibility of the test results is obtained because operator influences are excluded (hand temperature, moist hands, eccentric or inclined insertion of specimens etc.). • Qualified laboratory staff is relieved of routine jobs and is thus available for more complex activities. • The machine can be used during idle times (break, night shift) and thus increases the rate of utilization and allows „quicker“ results. • For increasing the specimen throughput several materials testing machines can be integrated. • The modular system makes an economical adaptation to specific customer requirements possible. • The system reduces the testing costs per specimen and usually pays off within one to two years. • For manual tests the robot arm can be moved to ‘park' position, allowing operator free access to materials testing machine. • Due to the precise centering of the specimen in the cross-section measuring device and the automation of the measuring sensors, the specimen dimensions can be exactly measured. • The usage of state-of-the-art web-technologies ensures a constant process control and remote diagnostics of the robotic testing system. Results as well as status messages can be sent directly per email or SMS. • The automatic data logging system ensures secure documentation and enables statistical long-term monitoring (Statistical Process Control). • The components of the robotic testing system are not subject to wear; they are maintenance-free and designed for three-shift operation.

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ROBO TEST R ROBOTIC TESTING SYSTEM FOR METALS-2

Zwick Materials Testing Zw/ck / RoellProduct Information Robotic Testing System ‘roboTest R’ (Polar) for Metals Test Sequence • The user fills the specimen magazine directly on the test system or outside the system. The filling of the magazine can be done also during operation. • The specimen data (ident number, width, thickness,...) are entered on the PC. In barcode operation this step can be omitted. • After the startup of the system, specimen feed, test and removal of the specimen rests are carried out automatically. The order of testing can be controlled by the operator. A specimen rests...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.