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RetroLine testControl II for Instron testing machines

RetroLine testControl II for Instron testing machines

RetroLine testControl II for Instron testing machines

Product catalog summary
Introduction
This document provides detailed information on the modernization of Instron testing machines using Zwick's RetroLine testControl II technology. It highlights the advantages of upgrading older testing machines to meet current technological demands and safety standards.

Modernization Overview
Older testing machines, despite their robust construction, are no longer sufficient for today's precision and reproducibility requirements. Zwick offers modular retrofit sets for various machine types, allowing for easy modernization. The company has extensive experience in converting machines from different manufacturers to Zwick technology.

Advantages and Features
  • Over 20 years of experience in modernizing materials testing machines.
  • Warranty for newly installed components.
  • Long-term service and support.
  • Rapid assistance via Hotline and repairs.
  • Compliance with the latest safety and quality standards.
  • Re-use of expensive components like extensometers and specimen grips.
  • Modern drive technology with improved control and positioning accuracy.

testControl II Electronics
The testControl II electronics provide precise, reproducible test results with high accuracy and control. It features high positioning and return speeds, modular design, and high safety standards. The system supports flexible connection options with up to 6 slots for additional sensors and measuring equipment.

Load Cells
Xforce load cells minimize the impact of parasitic influences such as temperature and transverse forces, offering robust performance and temperature compensation. They operate within large measurement ranges and achieve high accuracy.

testXpert III Software
testXpert III is an intuitive, workflow-based software developed in collaboration with industry users. It guides users through testing processes and offers customized software adaptations for specific testing requirements.

Technical Specifications
  • Machine electronics include synchronized module slots and PCIe slots.
  • Force measurement compliant with DIN EN ISO 7500-1, ASTM E4.
  • Measurement range up to 165% of Fmax.
  • Measured value recording rate of 400 kHz.
  • Eco mode for automatic power section switch-off.

Modernization Packages
The document lists various modernization packages for different nominal load capacities, detailing specifications such as speed, test-area height, and item numbers.

Conclusion
Zwick's modernization packages for Instron testing machines offer a comprehensive solution to upgrade older machines, ensuring they meet current technological and safety standards while enhancing performance and efficiency.
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Catalog excerpts

RetroLine testControl II for Instron testing machines-1

Materials testing Product Information RetroLine testControl II for Instron testing machines Modernized Instron 4204 (50kN) with modern Zwick accessories Instron 4505 (100 kN) with new testControl II electronics Modernization Even though older testing machines may have given faithful service over many decades thanks to their robust construction, the demands and requirements of today's technology can no longer be met using outdated equipment. Precision and reproducibility are key criteria in materials testing today, as is the observ‐ ance of current safety regulations. The needs of the markets can best be served with innovative products and sophisticated technology. Advantages and features • over 20 years' experience in modernizing materials testing machines • warranty for newly installed components, as with new machines • renewed long-term service and support • rapid assistance via Hotline and in the event of repairs • testControl II measurement and control electronics satisfy the most demanding safety requirements • enables validation of the testing machine in accord‐ ance with the latest quality standards • intelligent testXpert III testing software • re-use of expensive components such as extensome‐ ters and specimen grips • existing load cells converted and re-calibrated • modern drive technology, achieved by installing a new, energy-efficient AC motor, with greatly improved control and positioning accuracy The modular design of Zwick testing machines means that retrofit sets are available for all types, regardless of nominal force rating. Just as with our own machine ranges, modernizing machines from other manufac‐ turers presents no difficulty for Zwick. We have already converted 40 different makes of machine to Zwick tech‐ nology, acquiring a great deal o

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RetroLine testControl II for Instron testing machines-2

Materials testing Product Information RetroLine testControl II for Instron testing machines Instron Type 5566 table-top testing machine (10 kN) with testControl II Modernized Instron 4482 (100kN) with Zwick technology testControl II - innovative machine electronics The new testControl II measurement and control electronics provide the ideal basis for precise, reproducible test results. As well as setting new standards in accuracy, control and acquisition rate, testControl II is laying down a benchmark for drive speed. The machines feature high positioning and return speeds, while the additional...

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RetroLine testControl II for Instron testing machines-3

Zwick Materials testing Zw/ck / RoellProduct Information RetroLine testControl II for Instron testing machines Customized software adaptations Do you have special new testing software requirements? Our specialists will be happy to help you implement them. Why not take advantage of our software engineers' years of experience in implementing customer-specific (not to mention industry-specific) solutions? They will help you to use the testing software to best advantage. Customized solutions often result in significant gains in profitability during subsequent testing operations. Description Value...

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RetroLine testControl II for Instron testing machines-4

Zwick Materials testing Product Information RetroLine testControl II for Instron testing machines Description 5566 with V= 1000 mm/min and test-area height 1135 mm Nominal load 30 kN 4467 with V= 500 mm/min and test-area height 1135 mm Nominal load 50 kN 4204 with V= 500 mm/min and test-area height 1200 mm Nominal load 100 kN 1185 with V= 1000 mm/min and test-area height 1700 mm 4482 with V= 600 mm/min and test-area height 1220 mm Nominal load 150 kN 4206 with V= 500 mm/min and test-area height 1220 mm Nominal load 200 kN 4507 with V= 400 mm/min and test-area height 1336...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.