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WHELEN
2017 AVIATION LIGHTING CATALOG

2017 AVIATION LIGHTING CATALOG

Product catalog summary

Company Profile: Whelen Engineering, founded in 1952, is a leader in safety lighting for aviation, automotive, and industrial sectors. The company emphasizes innovation, quality control, and a motivated workforce, with over 1400 employees and two manufacturing facilities in the USA.

Lighting Regulations: Aircraft must have approved anti-collision and position light systems for nighttime operations, with requirements varying based on the aircraft's type certificate application date. Specific candela output and coverage angles are mandated by FAR regulations.

Product Overview: The catalog includes various lighting products such as self-contained lightheads, anti-collision/position lights, power supplies, and replacement lights. The ORION series features TSO/ETSO approved LED lights, eliminating the need for external flasher boxes and offering high brightness and easy retrofitting.

Technologies: Whelen uses advanced technologies like halogen lamps, LEDs, and strobe tubes. Their products comply with standards including TSO/ETSO and FAR specifications.

Installation Guidelines: Proper installation is crucial for safety and compliance. The catalog provides detailed guidance on installation locations and requirements for different lighting systems, including wingtip, fuselage, and vertical fin mounted lights.

Cross Reference Charts: The catalog includes charts for cross-referencing legacy products with new ORION series models, highlighting the need for additional wiring for certain anti-collision functions.

Specifications: The document lists multiple models of anti-collision and position lights, such as the 7111001, 9034001, A650, A600, and 90325 series. Each model is described with its part number, description, drawing number, weight, dimensions, lens type, and FAA approvals.

Procedures: The document outlines installation and replacement procedures for these lighting systems, mentioning direct replacements for existing Whelen models and compatibility with current strobe power supplies. Additional FAA approvals are needed for non-FAA approved parts when installed on U.S. Type Certificated products.

Norms and Standards: The lights comply with various FAA Technical Standard Orders (TSO), such as TSO-C96a and TSO-C30c, indicating adherence to specific aviation safety and performance standards. Non-FAA approved parts are marked with a dash in the approval column.

Recommendations: The document suggests using specific models for certain aircraft types, such as the 90325 series for Cessna Citation wingtip strobe legacy products. It also recommends radio-shielded versions for enhanced EMI/RFI protection.

Key Data from Tables: The tables provide a comprehensive comparison of different models, including power consumption, weight, and dimensions. For instance, the 9034001 model consumes 0.5 amps at 14 VDC and 0.25 amps at 28 VDC, with a weight of 0.60 lbs.

Critical Information: The document emphasizes the importance of FAA approvals for installation on certified aircraft and provides detailed specifications to ensure compatibility and compliance with aviation standards. It also highlights the availability of radio-shielded versions for improved performance in environments with high electromagnetic interference.

Anti-Collision/Position Lights Overview: The document provides detailed specifications for various models of anti-collision and position lights used in aircraft, including Cessna single-engine restart aircraft. It includes models such as A610, A612, A450, and others, detailing their part numbers, descriptions, weights, dimensions, lens types, and colors. Some models are radio-shielded and available in different lens colors like Aviation Red and Clear.

Specifications and Models:

A610 Series: Standard unit with 6” leads, available with Molex connectors and different lead lengths.
A612 Series: Includes standard and radio-shielded versions with clear and red lenses.
A450 Series: Standard assembly with clear Pyrex glass lens.
9011100 Series: Shielded clear lens for BeechJet, available in Aviation Red.
7156000 Series: LED ground recognition light with red and clear polycarbonate lens.

Installation and Approvals: Parts without FAA approval are marked with a dash in the approval column. Installation on U.S. Type Certificated products requires additional FAA approvals.

Strobe Light Assemblies:

90028 Series: Wingtip strobe light for Beech aircraft, available with different mounting brackets and connectors.
A470A Series: Remote strobe light compatible with Whelen power supplies, available in various lens colors and radio-shielded configurations.

Adapters and Mounting:

H102 & H103 Adapters: Designed for flush mounting of lighthead assemblies on Cessna single engines.
A440 Series: Mounting adapter for fuselage installations.

Combination Strobe/Tail Navigation Light:

A500A Series: Used when wingtip anti-collision lights can't provide 360º coverage, available in radio-shielded versions.
90482 Series: Compact version with aft position light and ground recognition light.

Power Supplies:

HDACF Series: Provides simultaneous or alternate flashing for one to three strobe lightheads.
A490TCF Series: Operates one strobe lighthead, compact and mountable in wingtip or tail.
A490ATSC Series: Similar to A490TCF but allows simultaneous flashing with other units.

Strobe Power Supply Replacement Guide: Includes a list of old part numbers and their current replacements, detailing the specifications and approvals for each model.

Overview: This document provides detailed specifications and descriptions of various series of anti-collision lights and power supplies used in aviation. It includes information on models, part numbers, descriptions, weights, dimensions, current draw, and approvals.

90079 Series: Similar to the HDACF Series but with military connectors. Connectors 2 & 3 operate simultaneously and alternate with connector 1. For two lights, use connectors 1 & 2 in alternating mode.

90101 Series: Similar to the HTCF with military connectors, available in SingleFlash or CometFlash®. Various configurations are available for specific installations.

Model 70888: Operates one strobe lighthead at 36 joules in CometFlash, can flash simultaneously with up to 5 other units using an 18 gauge wire.

Model A1610: Produces 22 joules of energy, operates from 10 to 30 VDC, and is wingtip mounted.

Power Supplies: Detailed specifications for various models including part numbers, descriptions, weights, dimensions, current draw, and FAA approvals.

90520 Series: TSO approved self-contained LED Anti-Collision lights designed to replace strobe lightheads. Various models are available with different mounting options.

71410 Series: FAA TSO compliant self-contained LED Anti-Collision Beacons designed to replace existing strobe units and rotating beacons.

71080 Series: TSO approved self-contained LED Anti-Collision lights designed to replace a range of products with various mounting options.

HRCFA Series: Self-contained CometFlash® strobe anti-collision light with a unique lens and reflector design for maximum light coverage. Available in different lens colors and configurations.

71055 Series: TSO approved self-contained LED anti-collision lights designed to replace existing quartz halogen flasher beacons on single engine Cessnas and remote mounted strobe lights.

90088 Series: Self-contained LED Anti-Collision Beacon with solid-state circuitry and LED light source, designed to replace older mechanical beacons and quartz halogen flashing beacons.

90044 Series: Self-contained quartz halogen flashing anti-collision light, factory installed on various aircraft models, and a direct replacement for oscillating beacons.

Note: All non-FAA approved parts are indicated by a (—) in the approval column. Installation on U.S. Type Certificated products requires additional FAA approvals.

Overview: This document provides detailed specifications and descriptions of various aviation lighting products, including anti-collision lights, position lights, and replacement lightheads. It includes information on FAA approvals, technical specifications, and compatibility with different aircraft models.

1. Anti-Collision Lights:

90033 Series: Self-contained, 150-watt quartz halogen flashing lights, factory-installed on Beechcraft and suitable for corporate aircraft. Available in aviation red and white with FAA-TSO-C96a approval.

2. Position Lights:

W1285 Series: Wingtip position lights using a 26-watt incandescent lamp, available in 14 or 28 VDC, with FAA TSO-C30b Type I and II approvals.
71105 Series: LED forward position lights with reduced electrical current draw, available in aviation red and green, with TSO-C30c Type I and II approvals.
W1250 Series: Wingtip position lights designed for use under a wingtip fairing, available in 14 or 28 VDC, with FAA TSO-C30b Type I and II approvals.
71379 Series: LED forward position lights suitable for external mounting, replacing GRIMES A1815A and Whelen W1250, with TSO-C30c Type I and II approvals.
70963 Series: LED position lights designed to replace incandescent and halogen lights, with a 5-year warranty and FAA TSO-C30c Type I and II approvals.
71015 Series: FAA TSO'd forward position lights compatible with Whelen W1250 mounting, not intended for external mounting.
90377 Series: Wingtip mounted LED position lights for forward and tail positions, with TSO-C30c Types II & III approvals.
71554 Series: LED tail position lights available in horizontal or vertical mounts, with STC/TSO/ETSO-C30c Type III approvals.
A555A Series: Tail mounted position lights using a 25-watt halogen lamp, available in vertical or horizontal mounting, with FAA TSO-C30b Type III approvals.

3. Parmetheus Plus Series:

LED lighting for aviation applications, offering 40% brighter performance. Designed as a drop-in replacement for halogen or HID lamps, with FAA approval for PAR-36 & 46 Super-LED applications.

Key Notes:

All non-FAA approved parts are indicated by a dash in the approval column. Installation on U.S. Type Certificated products requires additional FAA approvals.

Overview: The document provides detailed specifications and descriptions of various LED lighting assemblies and components for aircraft, focusing on landing, taxi, and recognition lights. It includes information on different series of products, their features, and installation requirements.

Specifications:

Light Intensity and Color Temperature: The document mentions light intensities at various angles, with warmer colors indicating more intense light output. Parmetheus Plus color temperatures reach 6,000 Kelvin, simulating mid-day light.
Product Series: Several series are described, including 90361, 71141, 90352, 90433, 71125, 71259, 71685, 71888, 70303, 71280, 71186, 71156, 71700, 71375, and PAR Lamp Series. Each series has specific models with unique features and specifications.

Procedures and Installation:

Most products are self-contained LED assemblies designed for easy installation on various aircraft types. They come with flying leads and require contacting the OEM for installation eligibility.
Some models are designed to retrofit existing lighting configurations, such as PAR-36 and PAR-46.

Norms and Approvals:

Non-FAA approved parts are indicated with a dash in the approval column. These parts can be purchased but require additional FAA approvals for installation on U.S. Type Certificated products.

Recommendations:

For optimal performance and compliance, it is recommended to verify installation eligibility with the OEM and ensure all necessary approvals are obtained before installation.

Key Data from Tables:

Each product series includes detailed specifications such as weight, dimensions, current draw, color, lens type, and approvals.
Specific models within each series are listed with part numbers, descriptions, and technical details.

Overview: This document provides detailed specifications and descriptions of various lighting assemblies used in aviation, including both exterior and interior lighting solutions. It highlights the differences between models, their technical specifications, and FAA approval status.

Specifications:

90093 Series: Ice Detection light assembly using a 25-watt lamp, sealed for a pressure differential of 10 psi. Available in 14 VDC and 28 VDC versions.
71904 Series: LED Ice Detection light assembly, equivalent to the 90093 Series, also sealed for a pressure differential of 10 psi.
90195 Series: Fixtures accommodating standard PAR-36 lamps, available with or without lamps.
A715-1 Series: Similar to 90195 Series, used on Beechcraft, with FAA/PMA approval.

Interior Lighting:

Model 71144: LED adjustable map light with a gooseneck design, available in 28 VDC only.
71434, 71440 & 71450 Series: LED instrument post light assemblies designed to illuminate instrument panels, offering long life and reduced power consumption.
70348 Series: Instrument post light assemblies using #327 lamp, available in 28 VDC only.
A350 & A350CN Series: Instrument post light assemblies, with A350CN including a connector nut.

Exterior Lighthead Modules:

9019500: Housing only, less lamp, with various lamp options available.
A315-HI Series: Cockpit utility light assembly with a rotating feature for map reading and instrument panel illumination.

Technological Advancements:

LED Technology: Many models utilize LED technology, offering benefits such as long life (up to 100,000 hours), reduced power consumption, and resistance to shock and vibration.
FAA Approval: Parts without FAA approval are marked with a (—) in the approval column. Installation on U.S. Type Certificated products requires additional FAA approvals.

Recommendations: For installations on U.S. Type Certificated products, ensure FAA approval is obtained for parts marked without it. Consider upgrading to LED technology for improved efficiency and longevity.

Overview: This document is a technical catalog detailing various lighting and accessory components for aircraft, specifically focusing on interior lighting, experimental lighting, and miscellaneous installation kits. It includes specifications, part numbers, and installation recommendations for different aircraft models.

Interior Lighting: The catalog lists the 90029 and 90777 series of LED lights, which serve as replacements for older models. These lights are used in Beech aircraft models such as Barons and King Airs. The 90029 series includes position and recognition lights with FAA/PMA approvals, while the 90777 series offers anti-collision assemblies with TSO-C30C/TSO-C96A approvals.

Experimental Lighting: The MICROBURST and VERTEX series provide navigation and anti-collision lighting solutions. These products are designed for forward and rear-facing wingtip applications, with specific models offering features like CometFlash LED-Strobe technology. These parts are not FAA approved and require additional approvals for installation on U.S. Type Certificated products.

Miscellaneous Installation Kits: The document outlines various installation cable kits, crimp tools, and replacement connectors. These kits are essential for connecting strobe lights to power supplies and include necessary connectors and manuals. Specific models like the 7066600 and 7054400 are designed for Boeing aircraft, providing auxiliary power and warning horn functionalities.

Recommendations and Conversions: The catalog provides recommendations for converting existing lighting systems to Whelen LEDs or strobes. It includes detailed instructions for different aircraft models, such as single-engine and twin-engine Cessnas and Beech aircraft. The document emphasizes the need for custom brackets and modifications for certain installations.

Important Notes: Non-FAA approved parts are marked with a dash in the approval column. While these parts can be purchased, they require additional FAA approvals for installation on U.S. Type Certificated products.

Overview: This document provides detailed specifications and recommendations for various Whelen lighting systems and components used in aircraft, particularly focusing on LED and strobe light assemblies for different aircraft models, including Cessna and Piper.

Specifications:

LED and strobe light assemblies are available in different voltage configurations (14 VDC and 28 VDC) and sizes, with specific models designed for wingtip, tail, and fuselage mounting.
Mounting adapters are required for certain installations, particularly for fuselage mounting.
Power supplies and strobe light assemblies are specified with part numbers for easy reference.

Procedures:

Instructions are provided for converting existing beacon systems to Whelen LED or strobe systems, including necessary hardware and wiring changes.
Specific recommendations are given for replacing Grimes strobe systems with Whelen components, including part number cross-references.

Standards and Approvals:

Parts without FAA approval are indicated, and additional FAA approvals are required for installation on U.S. Type Certificated products.

Recommendations:

For legacy options and specific aircraft models, additional components and configurations are recommended.
Custom fabrication of brackets may be necessary for certain installations.

Cross-Reference Charts:

Charts are provided to cross-reference Whelen parts with Grimes, AeroFlash, and SDI/Hoskins parts, facilitating the replacement process.

Overview: This document is a catalog of aviation lighting products, primarily focusing on position lights, strobe lights, and other related lighting assemblies. It includes product specifications, part numbers, and cross-reference charts for Whelen and Grimes lighting products.

Specifications: The catalog lists various lighting assemblies with details such as voltage (14 VDC, 28 VDC), color (green, red, white), and type (position light, strobe light, reflector lamp). Each product is identified by a model number, part number, and description.

Cross-Reference Charts: The document provides cross-reference charts that match Whelen model numbers with Grimes part numbers and Whelen LED equivalent models. This helps in identifying compatible replacements or upgrades.

Non-FAA Approved Parts: A note indicates that parts not approved by the FAA are marked with a (—) in the approval column. These parts can be purchased but require additional FAA approvals for installation on U.S. Type Certificated products.

Warranty and Service Information: The catalog includes contact information for Whelen Engineering's customer support and factory repair services. It outlines the process for warranty claims and repairs, including necessary documentation and contact details.

Key Products: The document lists various lighting products such as position light assemblies, cockpit utility lights, tail position lights, reflector lamps, and strobe light assemblies. Each product is detailed with its specific voltage and application.

Contact Information: Whelen Engineering Co., Inc. is located in Chester, CT, with contact details provided for technical support and customer service.

Catalog excerpts

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TABLE OF CONTENTS Company Profile i Lighting Regulations ii Self-Contained Lightheads 1-3 Anti-Collision/Position 4-13 Power Supplies 14-17 Self-Contained Lightheads 18-22 Position Lights 23-26 Parmetheus Plus™ Replacement Lights 27-28 Exterior Lighthead Modules 29-36 Interior Lighting 37-42 Experimental 43 Miscellaneous 44 Cross Reference Charts 45-56 Greg Ginnetti Jeff Argersinger Bryan Bochinski Jessie Bernier Trish Wille First rotating beacon n Two manufacturing facilities totaling over 1 million square feet. Largest staff of Design Engineers in the industry. Partnering with OEMs on new vehicle...

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LIGHTING REGULATIONS REQUIREMENTS, LOCATIONS, & DISTRIBUTION PATTERNS All aircraft must have an approved anti-collision light and position light system for nighttime operations. An approved anti-collision The position lights consist of an Aviation Red on the left side, an Aviation Green on the right and an strobe light system must Aviation White Taillight (REF. FAR 23.1389). project light 360° around the aircraft’s vertical axis. The anti-collision lighting system is required under FAR PART 91.205(c). There are different requirements affecting different aircraft. These aircraft are categorized...

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"...THE LATEST STATE-OF-THE-ART LED TECHNOLOGY AVAILABLE IN AN ALL INCLUSIVE PACKAGE." ORION™ SERIES Whelen Engineering is proud to introduce the ORION Series of TSO/ETSO approved LED aviation lighting. Incorporating the latest state-of-the-art LED Technology available in an all-inclusive package, the ORION series eliminates the need for external flasher boxes. Flush mountable for a wide variety of applications with minimal integration and easily retrofitable to the Whelen legacy strobe products. The ORION series is quite simply the brightest form of LED Anti-collision and Position lighting available....

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Drawing# Weight Dimensions Aviation Red Aviation Green Aviation White Clear Polycarbonate Hard-coat (Field Replaceable) FAATSO-C96a, TSO-C30CTypes I & III, E-TSO FAATSO-C96a, TSO-C30C Types II & III, E-TSO FAATSO-C96a,TSO-C30cTypes I & III, E-TSO Drawing# Weight Dimensions Aviation Red (left), Aviation Green (right) Aviation White Clear Polycarbonate Hard-coat (Field Replaceable) Lens Part# Drawing# Weight Dimensions Aviation Red (left), Aviation Green (right) Aviation White NOTE: All non-FAA approved parts in this catalog are signified by a (—) in the approval column. Parts without FAA approval...

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▼ SELF-CONTAINED POSITION/ANTI-COLLISION LIGHTHEADS k ORION™ SERIES CROSSOVER CHART Legacy Product Legacy Product Moutning Orion Replacement Part Number Model Number Location Model Number NOTE: Any highlighted RED ITEMS will require extra wiring for Anti-Collision function of Orion Series

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71110 SERIES 71110 Series is a Wingtip mounted Strobe Anti-Collision/Position light assembly utilizing LEDs for the Forward Position lights. The LEDs provide a significant reduction in current draw over conventional position light bulbs. The strobe light lens assembly is radio-shielded for maximum EMI/RFI protection. Navigation light portion is wired with flying leads. Model Part# Description Drawing# Weight Dimensions Lens Approvals NOTE: All non-FAA approved parts in this catalog are signified by a (—) in the approval column. Parts without FAA approval may still be purchased,...

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A650 PG/PR SERIES Wingtip with anti-collision & forward position lights. Can be used to convert non-Whelen position lights into a position/anti-collision light system. The small size allows for mounting into a wingtip enclosure. Available in 14 or 28 VDC and in a radio-shielded version. The forward position lamp is 26 watts. Description Drawing# Weight Dimensions Lens Approvals Heat resistent glass A600 PG/PR SERIES Wingtip anti-collision, forward position and tail position lights, all in one compact unit. Tail position light eliminates the need for a tail mounted position light....

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90325 SERIES Model 90325 and 71120 (current source) are an all LED upgrade to Cessna Citation wingtip strobe legacy products manufactured by Whelen. A direct replacement for Whelen’s 90206 wingtip products. Will not work for 900159. The 90325 will retrofit Models 550, S550, 560 or is able to be modified to fit other wings of similar design. 90325 ships with a 24” cable harness that mate to 71120. Available in 28V Only. Drawing# Weight Clear Polycarbonate Hardcoat 71120 SERIES Model 71120 (current source) drives light head model 90325. 71120 are designed to fit the strobe power supply footprint...

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90569 SERIES 90569 Series is a Forward and Aft LED POS/ACL assembly with Integrated Red LED Ground Recognition lights. 90569 is a LED head assembly only, powered by Whelen Model 71457 Flasher/Current Source designed to be mounted within 12 inches of the lighthead assembly. Unit complies with TSO-C96a Class 11 (400 ecp) anti-collision light requirements, and TSO-C30c forward position light requirements. Model 90569 is a direct mechanical replacement for A600/90340 (with adapter). Ships with 12” of cable wiring into an amp connector. Available in 28 VDC. Model Part# Description Drawing# Weight...

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90159 & 90206 SERIES 90159 Series Wingtip strobe anti-collision & navigation light assembly, STC #ST22BO for Cessna Citation models 550, S550, and 560. Can be installed on other aircraft with minor modifications. Unit will replace 30-1085 assemblies. 90206 Series Wingtip strobe anti-collision & navigation light assembly, STC #ST00101BO for Cessna Citation Model 560, Serial Numbers 257 and up. Unit will replace 30-1085 assemblies. Model Part# Description Drawing# Weight Dimensions Colors Lens Approvals A625 SERIES A625 Series has many different applications. It can be used for aircraft...

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70821 70821 Series is a Remote Streamlined Strobe light assembly. Easily mounted on the wingtip for anti-collision or on the vertical fin for ground recognition. It is recommended for the wingtips on Cessna single engine aircraft 1970-71. Its sleek aerodynamic shape allows it to be mounted where surface area is at a premium, or to simply “clean-up” the look of the airplane. It can be added as a low profile ground recognition light when mounted on the vertical fin or fuselage. A mounting adapter plate facilitates mounting. Aviation Red Aviation White 50626 SERIES 50626 Series Strobe Tube assemblies...

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2017 AVIATION LIGHTING CATALOG

2017 AVIATION LIGHTING CATALOG

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