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Complete 02/2023 EN

Complete 02/2023 EN
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Complete 02/2023 EN

Product catalog summary
Editorial Overview
WFL is enhancing smart manufacturing by integrating machine tools into intelligent systems, focusing on automation, precision machining, sustainability, and energy efficiency. Sensor technology developments aid in real-time monitoring and productivity improvements.
Key Sections
  • Smart Manufacturing: Focuses on digitalization, automation, and precision machining, especially in aerospace.
  • Sustainability: Emphasizes energy-efficient machines to reduce consumption and provide sustainable solutions.
  • Integrated Sensors: Real-time data analysis for early problem detection and productivity enhancement.
Success Stories
  • Hiller GmbH: Specializes in decanter centrifuges for separation tasks across industries.
  • Vecoplan AG: Focuses on processing residual materials for recycling.
Innovation and Tools
  • Silent ToolsTM Plus: Vibration-damped sensorized boring bar.
  • mobileCELL: Mobile robot automation for enhanced manufacturing efficiency.
  • TOOLS FOR LIFE: Foundation milestones and future visions discussed by Dr. Sandra Rothenberger.
Finance Insights
Interview with CFO Stefan Hackl highlights the importance of control and oversight in financial management, emphasizing proactive problem-solving and creativity in finance.
Machine Highlights
  • M50 MILLTURN: Live machining on power generation shafts.
  • M80X MILLTURN: Gear shaft machining with advanced tooling solutions.
Historical Context
Overview of Linz's historical significance as a trading center in the Middle Ages and the evolution of WFL's MILLTURN technology over the decades.
Introduction
The document discusses the importance of planning and oversight in business operations, emphasizing the need for direction and control to achieve success. It highlights the new design of WFL MILLTURN machines and profiles Stefan Hackl, CFO of WFL, outlining his career and educational background.
WFL Machine Design
WFL MILLTURN Technologies has updated the design of its machines to create a uniform look with a modern anthracite grey color scheme, updated ergonomics, and a multi-touch panel with Siemens Sinumerik ONE control system.
Future Vision for WFL
WFL aims to be a leading partner in challenging production tasks, with plans to expand its machine series and maintain a strong market position.
Finance Department Goals
The finance department at WFL supports other departments with project planning and execution, emphasizing continuous improvement and collaboration.
Success Story: Hiller GmbH
Hiller GmbH specializes in decanter centrifuges for separating solids and liquids, using WFL MILLTURN machines to enhance manufacturing processes.
Technological Advancements
Hiller GmbH has integrated WFL's complete machining centers to streamline production, reduce equipment needs, and improve process reliability.
Conclusion
The document highlights the strategic importance of planning, innovation, and technological integration in achieving business success.
Decanter Centrifuge and Screw Conveyor
Hiller GmbH's decanter centrifuge aids in the separation of solids and liquids, emphasizing sustainability and resource conservation.
Silent ToolsTM Plus Boring Bar
The Silent ToolsTM Plus boring bar integrates sensors for real-time data monitoring, optimizing the machining process and reducing scrap rates.
Historical Overview of Linz
Linz's historical development as a trading post and administrative capital is outlined, highlighting its significance in the Holy Roman Empire.
Mobile Robot Automation by WFL MILLTURN Technologies
WFL's mobileCELL enhances manufacturing efficiency by automating logistics tasks, operating in compact spaces for efficiency and safety.
Automation and AGV Positioning
Automation in manufacturing uses AGVs for precise positioning, increasing machine capacity, reducing costs, and ensuring quality assurance.
Vecoplan AG Overview
Vecoplan AG specializes in recycling residual materials, offering comprehensive customer support and digital services for enhanced machine networking.
Success Story: Vecoplan's Use of WFL Machines
Vecoplan reduced machining time by 50% using the WFL M120 MILLTURN machine, improving production efficiency.
Innovation and Sustainability
Vecoplan emphasizes sustainability through energy-efficient components and promoting a circular economy.
Resource-Optimised Construction
WFL Greenside Technologies focuses on reducing environmental impact through resource-optimized construction and energy-efficient processes.
Efficient Operation
Energy-efficient processes and the latest drive technology minimize energy consumption during operations.
Durability and Recycling
Machines are designed for durability and precision, using minimal resources and recyclable materials.
WFL Greenside Technologies Concept
  • MILLTURN complete machining principle focuses on highly productive machine tools.
  • Reduction of auxiliary units to a minimum.
  • Elimination of complex, energy-intensive transportation of semi-finished parts.
Example Calculation
Energy savings are calculated based on production assumptions, with significant reductions due to energy-saving modes and efficient technologies.
TOOLS FOR LIFE Foundation
The foundation focuses on water, energy, education, and climate protection, aligning with the UN's 2030 Agenda for Sustainable Development Goals.
WA.S.H. Projects
TOOLS FOR LIFE supported six projects in 2022 to provide access to clean water and sanitary facilities.
Energy and Education
The foundation supports renewable energy projects and strives to improve access to education.
Climate Protection
Efforts are made to support climate protection projects to reduce future emissions.
2022 Highlights
Emergency aid for Ukrainian refugees was a priority, alongside ongoing support for core projects in various regions.
Future Plans
Plans include establishing the TOOLS FOR LIFE Academy to promote trades and education.
myWFL Software
myWFL provides operational data acquisition for production optimization, offering a transparent user interface and improving machine utilization.
Overview: The document discusses the functionalities and benefits of the myWFL Cockpit and its extensions, focusing on energy consumption measurement, condition monitoring, and machine health checks for MILLTURN machines.
myWFL Cockpit: This dashboard provides a comprehensive overview of machine data, aiding in process optimization.
myWFL Energy: An extension for measuring electricity and compressed air consumption, facilitating performance analysis.
Condition Monitoring: Integrated cycles ensure process comparability, highlighting significant variations.
Health Check: Semi-automated measurements prevent scrap and identify long-term trends.
Benefits: myWFL enhances machine utilization and productivity through data analysis and process optimization.
Additional Information: The document includes contact details for inquiries and mentions the availability of the customer magazine "COMPLETE" in German and English.
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Catalog excerpts

Complete 02/2023 EN-1

COMPLETEThe complete machining magazine SUCCESS STORY | Clear water with Hiller centrifuges INNOVATION | TOOLS FOR LIFE - Helping people to help themselves ALL EYES ON | Energy-saving measures at the MILLTURNs From the exact energy consumption of machines to the carbon footprint of components

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Complete 02/2023 EN-2

Linz inspires. Knights, castles, plague, burning of witches, crusades ... the associations with the Middle Ages are manifold and shaped by historical facts, literature and film. But what lies behind them? In this issue you will learn more about the city of Linz during the Middle Ages. Surrounded by a city wall with a castle inside, Linz was popular by the rulers of the region. The city was also an important trading centre between Salzburg and Bohemia thanks to its geographical location.

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Complete 02/2023 EN-3

Dear customers and readers, The world of smart manufacturing Trends in the spotlight WFL is setting new standards in the field of smart manufacturing. Over the last few years, we have been focusing on a few key areas, which we will explore in more detail in this issue of Complete magazine. Smart manufacturing: As digitalisation continues apace, machine tools are now being integrated into intelligent production systems. This enables seamless communication between machines, automated process monitoring and control, and the use of data analysis and artificial intelligence to optimise production...

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Complete 02/2023 EN-4

EMO HANOVER SEPTEMBER 18TH – 23RD, 2023 | HALL: 13 I BOOTH: B51 Siemens Sinumerik One on the MILLTURNs myWFL: the operational data acquisition system CrashGuard Studio Updates Finance with finesse Stefan Hackl in conversation with COMPLETE SUCCESS STORY: HILLER GMBH Clear water with Hiller centrifuges Hiller GmbH has been developing and producing decanter centrifuges for over 50 years, using its expertise to solve separation tasks across a wide range of industries. ALL EYES ON Silent ToolsTM Plus – the vibration damped sensorized boring bar LINZ OVER THE YEARS Linz in the Middle Ages In 799,...

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Complete 02/2023 EN-5

40 years of MILLTURN The History of WFL The new M35 MILLTURN supersedes the M30 MILLTURN Production of manual turning machines, more than 50,000 turning machines sold World premiere of the large M150 MILLTURN for diameters up to 1500 mm and processing lengths up to 8000 mm at the EMO in Milan New generation of machine, the M30 MILLTURN, with single tool holder and external tool magazine for the first time Introduction of the new MILLTURN Generation M40 and M40-G and supply of the first M150 MILLTURN True complete machining for the first time: Development of the WNC 500S (later M55 MILLTURN)....

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Complete 02/2023 EN-6

Finance with finesse CFO Stefan Hackl in conversation with COMPLETE M “When times get stormy, we come along with an innovative product and help to shape the future.” idfielders on the football pitch, ski racers flying down hair-raising slopes, aircraft pilots and rally drivers all have it: just two words that play an incredibly important role in sports and in these people’s lives – control and oversight. Without these attributes, many tasks would simply be impossible and new ideas would never make it past their infancy. Oversight is essential if you want to take forward-looking, anticipatory...

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Complete 02/2023 EN-7

ating, I joined KPMG, a large accounting firm, where I spent many challenging but positive years and learned a lot. I wanted to understand how things work in operational business and prepared figures for precisely this type of company. This is what led me to move to VIVATIS, where I got to work on these kinds of tasks. I later got the chance to take on a new role at ELOPAK, a Scandinavian beverage carton manufacturer, where I was able to hone my skills as the Director of Finance in CEE and gained a lot of experience. In 2016, I then completed the Master of Business Law postgraduate programme...

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Complete 02/2023 EN-8

things might not always go as planned, but you still need a direction. We need to know where we are headed and to be able identify any deviations so that we can correct our course. In other words, planning means preparing. We plan our route to the summit. And regardless of whether we have to take any diversions, the destination remains the same. So essentially, planning is extremely important but you have to be prepared for diversions. Both are essential. If you don't have oversight, there's a risk that you will act rashly, and control makes me think of management. As I mentioned earlier, the...

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Complete 02/2023 EN-9

The new WFL machine design by WFL MILLTURN Technologies esign meets innovation and technology. WFL has spared no effort when it comes to creating an eye-catching look and a timeless design for these machines. The colour scheme and lettering have been adapted to create a uniform look and will be used for all WFL machines going forward. These two stylistic elements clearly set the new design apart from the old one. Led by the WFL corporate design, the MILLTURNs are on something of a design journey. All WFL machines are now available in their new clothes, featuring the fantastic new timeless design....

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Complete 02/2023 EN-10

SUCCESS STORY: HILLER GMBH Clear water with Hiller centrifuges Decanter technology uses a process that separates liquids and solids. It is often used in industry to remove solid particles from liquids or to separate different liquids from one another. Hiller GmbH has been developing and producing decanter centrifuges for over 50 years, using its expertise to solve separation tasks across a wide range of industries. SUCCESS STORY Hiller GmbH has been developing decanter centrifuges and complete systems for the separation of solids and liquids in the small town of Vilsbiburg, Bavaria, for more...

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Complete 02/2023 EN-11

ployees are trained in all machine types and can therefore provide our customers with the best support on site.” As the quality of its products is extremely important to Hiller, it was crucial to get the design of the technology right. CNC Programmer Stefan Geiger explains that the machining process was developed in cooperation with WFL beforehand to ensure that the required gear components could be produced to the necessary degree of accuracy. “WFL performed a very detailed preliminary examination of the component, so we could be confident that our production would be extremely accurate.” Technological...

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