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Complete 01/2024 EN

Complete 01/2024 EN
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Complete 01/2024 EN

Product catalog summary
Overview: This document provides an in-depth analysis of the latest advancements in the machining and automation industry, focusing on WFL's innovations. Key highlights include the flexible MILLTURN machines, the new Flanx-Measure, and the role of automation in modern manufacturing.
Editorial: The editorial by Norbert Jungreithmayr and Günther Mayr underscores the significance of technological development and automation in mitigating skilled labor shortages and boosting productivity.
Technology Meeting 2024: The upcoming event will feature machine and technology highlights, emphasizing automation solutions by WFL and its subsidiary, FRAI.
Measurement Solutions: WFL offers in-process measuring solutions, including the myWFL Health Check software for semi-automated measurements, enhancing machine geometry accuracy.
Manufacturing Solutions: WFL provides both new and second-hand machine solutions, focusing on sustainability and cost-efficiency.
Success Stories: Success stories from Auma Drives and Waldrich Coburg demonstrate the application of WFL's MILLTURN machines in producing large components.
Automation with FRAI: An interview with Franz Plasonig, CEO of FRAI Robotic Technologies, discusses the integration of robotics in manufacturing and the future of automation.
Complete Machining of Chuck Parts: WFL's expertise in machining large chuck parts, particularly in the aerospace industry, is highlighted, with advancements allowing for diameters up to 2000 mm.
Sustainable Solutions: WFL's retro-fit solutions breathe new life into second-hand machines, focusing on sustainability.
Highlights: Automation solutions, including articulated robots and AGVs, are becoming essential due to labor shortages. WFL's MILLTURN machines are showcased with various configurations and capabilities, including live machining demonstrations. FRAI's focus on AI-based camera technology for automation is emphasized as a future development area.
Profile Overview: Franz Plasonig, aged 39, specializes in automation technology and industrial engineering. His career progressed from design engineer to CEO roles in various companies. He emphasizes maintaining composure and making informed decisions in high-pressure situations.
Coordination and Machining: The document highlights the importance of information exchange between departments and introduces the M20 MILLTURN technology for machining chuck parts, improving efficiency and reducing downtime.
Horizontal vs. Vertical Machining: Horizontal machining offers advantages over vertical machining, such as better chip flow and higher productivity. WFL's innovative solutions for horizontal machining include a high-precision clamping system and automation that enhances stability and reduces setup times.
AUMA Drives Overview: AUMA Drives specializes in customized gear unit solutions, with a history dating back to 1896. The company focuses on development, design, and engineering, with a strong emphasis on traceability and quality management.
Production and Machining at AUMA: The company uses advanced machinery, including the WFL MILLTURN, to enhance production efficiency. The integration of new technology has reduced lead times by 50% and machining times by 15-20%.
Future Plans: AUMA plans to expand the use of their machinery to include additional components, securing a competitive advantage by offering customized solutions and quick delivery for urgent orders.
Specifications and Capabilities: The M40X-G MILLTURN is designed for producing worm shafts, significantly reducing lead times. It supports batch sizes from 1 to 24 and features a large tool magazine for easy setup.
Measurement and Accuracy: The WFL machine includes advanced measurement technology, allowing in-process measurements and ensuring high accuracy with narrow tolerance ranges.
Software and Programming: AUMA Drives utilizes WFL's 3D simulation software, CrashGuard Studio, and TopSolid for programming, enhancing flexibility and efficiency.
Gearing Solutions: WFL offers comprehensive gearing solutions through its Flanx series, providing flexible, efficient, and high-quality gear manufacturing processes.
Historical Context: The document briefly touches on the historical significance of Linz as a trade center during the Early Modern period.
Conclusion: The collaboration between AUMA Drives and WFL has resulted in significant advancements in machining technology, offering competitive advantages through automation, precision, and efficient production processes.
Overview of Linz's Historical and Cultural Development: The document provides a comprehensive overview of Linz's history, highlighting its transformation from a Celtic settlement to a cultural city.
Industrial and Architectural Developments: Post the Thirty Years' War, Linz was reconstructed in the Baroque style, becoming an industrial hub.
Automation and Technological Advancements: The document discusses the integration of automation in production, particularly through WFL MILLTURN Technologies.
WALDRICH COBURG's Machining Innovations: WALDRICH COBURG's adoption of the M50 MILLTURN machine has significantly reduced lead times and improved efficiency.
Future Prospects and Sustainability: The document concludes with WALDRICH COBURG's focus on sustainability, automation, and digitalization.
Specifications: The M30 and M35 MILLTURN machines offer high-speed machining with a maximum speed of 12,000 rpm, supporting 4-axis turning, 5-axis machining, and 6-sided machining.
Maintenance and Usability: The machines are designed for optimized maintenance with improved access to hydraulics and cooling units.
Retrofit Solutions: WFL offers retrofit solutions for older machines, providing a cost-effective alternative to purchasing new equipment.
Automation and Innovation: The document discusses WFL's automation solutions, including the QuickChange system for efficient clamping.
Technology Meeting 2024: The document announces the WFL Technology Meeting 2024, showcasing the latest trends and developments in machining technology.

Publication Information: The document is published by WFL MILLTURN Technologies GmbH & Co.KG, located in Linz, Austria. The responsible person for the publication is Sabine Steinkellner, with Birgit Bachinger as the chief editor.

Contact Information: For inquiries regarding products, technologies, or machining, readers are encouraged to contact via email at [email protected].

Magazine Availability: The customer magazine "COMPLETE" is available in both German and English, with a download link accessible on the company's homepage.

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Catalog excerpts

Complete 01/2024 EN-1

The complete machining magazine SUCCESS STORY | Founded on tradition at Auma Drives INNOVATION | Outlook for the Technology Meeting 2024 ALL EYES ON | Automation with articulated robots The flexible MILLTURN An overview of the entire Flanx range with a focus on the new Flanx-Measure.

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Complete 01/2024 EN-2

Our history of "Linz over the years" moves into the next era – Linz in the Early Modern period . When we think about the Middle Ages, most of us have the same image in our heads of what life would have been like at that time. But what about the Early Modern period? During this time, Linz prospered as an important centre of trade with the establishment of Austria's first textile factory and other buildings that are well maintained and used to this day. One such building is the Pöstlingbergkirche, a Roman Catholic parish and pilgrimage church, which is shown here. Read more about these exciting...

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Complete 01/2024 EN-3

Dear customers and readers, We hope you have had a good and successful start to the new year and a peaceful end to 2023. We are looking forward to an exciting year, with a continued focus on the consistent further development of technology and the development of innovative solutions for our customers. Technology Meeting: The first quarter of 2024 will be the focus of our machine and technology highlights at the WFL Technology Meeting. A perpetual and increasingly important topic is automation. This can be a major advantage for our customers, not only in the context of the shortage of skilled...

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Complete 01/2024 EN-4

WFL Technology Meeting Highlights MARCH 5TH to 7TH, 2024 „TURN IDEAS INTO REALITY“ • Optional individual tool carrier with B-axis • Further nominal center distances available Workpiece Material: 42CrMo4 Length: 150mm Ø: 300mm Clamping(s): 1 Industry: Aerospace • robCELL - automation with use of articulated robots • Automatic jaw change Workpiece Material: 42CrMo4 Length: 560mm Ø: 120mm FRAI Robotic Technologies An interview with CEO Franz Plasonig Complete machining of chuck parts USER REPORT: AUMA DRIVES Founded on tradition For six decades, AUMA has been developing and manufacturing electrical...

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Complete 01/2024 EN-5

WFL is the world‘s leading supplier in the field of complete machining. In order to live up to this role, we are always in pursuit of innovations, improvements and increases in efficiency. All this requires change, reflection and forwardthinking. Three of our employees give us an insight into the changes they have experienced during their many years of employment at WFL. They describe their day-to-day work then and now and tell us their biggest highlights. „I started at WFL in 1996 as a Purchasing apprentice, later taking maternity leave and since then working as a general Purchasing employee....

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Complete 01/2024 EN-6

Back to the future With FRAI Robotic Technologies Franz Plasonig, CEO W »Camera technology with AI-based systems. We want to make this our focus.« e live in a time when computers and robots are part of everyday life. A time that is advancing faster than we can run. Many interesting and major inventions are finding their way into industry, but also the commercial sector. Take, for instance, children's toys, which are already voice-controlled and can independently move in various directions. Concepts that start small develop into major industrial projects. Complex and ever-growing innovations set...

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Complete 01/2024 EN-7

Collaboration between FRAI and WFL brings nothing but benefits to customers. »There is a shortage of employees in all industries. This is why all roads lead to automation.« From our point of view, it works extremely well and the interfaces between the companies are becoming better and better. A major advantage for customers is that when they buy a turnkey solution from us, the process has already been tried and tested in Linz under real conditions. Examples of this include chip removal by means of additional flushing processes, drainage in the machine, collecting cooling lubricant in the area...

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Complete 01/2024 EN-8

teries or replenish your energy? For me, it's important to remain calm in any situation, and to analyse the situation before proceeding to deal with it. Panicking often results in errors, which must be kept to a minimum. Family has top priority for me. My family gives me strength in every life situation and I am firmly convinced that, with a strong family unit, you can move mountains. I also enjoy cooking to unwind. I cook with love and it really helps me shed the stresses of the working day. To what extent does your job require "nerves of steel"? There are always situations in which you need...

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Complete 01/2024 EN-9

Complete machining of chuck parts by WFL MILLTURN Technologies When it comes to the machining of chuck parts, most production specialists immediately think of vertical machining. It's true that the vertical machining of chuck parts, particularly ring- and disc-shaped parts, offers a few advantages. Above all, the convenient loading and unloading of workpieces. Chip removal in vertical machining is often problematic, however, whereby chips and cooling lubricant often remain in the workpiece and disrupt the machining process. This is where horizontal machining creates considerably better conditions....

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Complete 01/2024 EN-10

USER REPORT: AUMA DRIVES Lead time reduced by 50% OUR TRADITION IS OUR FOUNDATION For 60 years, AUMA has been developing and manufacturing electrical actuators and valve gear units and is now one of the world's leading manufacturers in the industry. AUMA Drives is an internationally renowned system provider of customised gear unit and drive solutions. For decades, AUMA Drives has been producing gear units of the highest quality. The use of state-of-the-art equipment is essential. Production in Coswig received reinforcement in December 2022 in the form of a WFL MILLTURN machine. UMA Riester GmbH...

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Complete 01/2024 EN-11

logistics. Disposal is another important factor that is increasingly on customers' minds (material decomposition, shredders, etc.). "We are really proud to be able to say that we cover all aspects of this. We are also supported in this area by our management system. We are certified in accordance with the ISO 14001 environmental management standard," says Kost. Extensive range of products Development, metal cutting, installation, testing and quality management are all carried out at AUMA's Coswig site. "When it comes to gear unit hardware, we are essentially the development centre for the entire...

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