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Thickness Probes

Thickness Probes
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Thickness Probes

Product catalog summary
Overview
Krautkrämer ultrasonic transducers are engineered for flaw detection and sizing, ensuring quality from requirement analysis to delivery and support. The company focuses on matching ultrasonic probes to specific inspection applications to meet customer-specific needs.
Key Processes
  • Requirement Analysis: Integrates quality into the requirement analysis process using extensive experience.
  • Specifications: Follows strict specifications to ensure quality results.
  • Simulation: Uses advanced simulation technology to meet application requirements and understand simulation boundaries.
  • Feasibility Studies: Conducts studies in global labs to determine optimal inspection methods.
  • Material Selection and Processing: Sources raw materials to high standards and controls manufacturing to ISO standards.
  • Prototyping: Provides prototyping to validate solutions.
  • Product Validation: Ensures repeatability and process stability with rigorous build-and-test procedures.
  • Manufacturing: Offers customization options for specific testing applications.
  • Delivery and Support: Ensures exceptional product availability and expert support resources.
Transducer Types and Applications
  • Contact Transducers: Suitable for parts with regular geometry and smooth surfaces, available in straight beam and angle beam types.
  • Immersion Transducers: Ideal for parts with irregular geometries, offering consistent coupling and reproducible results.
  • Special Application Transducers: Includes phased array transducers and other specialized types.
Selection Criteria
  • European Standards: Provides technical and performance information based on specific definitions.
  • North American Standards: Offers three performance ranges: Alpha, Benchmark, and Gamma Series, each with distinct features and applications.
Accessories and Certification
  • Includes cables, adapters, couplants, calibration blocks, and transducer kits.
  • Transducer certification ensures compliance with standards and provides waveform and frequency spectrum results.
Conclusion
Krautkrämer ultrasonic transducers are synonymous with quality, offering consistent readings, competitive pricing, and timely delivery. The company supports its products with a standard one-year warranty.
Specifications
The document outlines specifications for immersion transducers, including European and North American standards. It details element diameters, frequencies, and focal lengths, emphasizing differences in connectors and waterproof capabilities between models.
Procedures
Includes procedures for selecting the appropriate transducer based on application needs, such as focal length and frequency requirements. Discusses the use of calibration blocks for setting up instruments and evaluating transducer performance.
Standards
Highlights European and North American standards for immersion transducers, with specific models and order codes listed for various configurations. References ISO standards for calibration blocks.
Recommendations
Provides recommendations for selecting transducers based on application, such as high sensitivity for small to mid-size objects or shock wave transducers for high-resolution measurements. Custom configurations are available by special order.
Accessories
Lists various cables, adapters, and couplants, specifying their order codes, lengths, and compatibility with different transducer models. Describes general-purpose and specialty couplants for different temperature ranges.
Applications
Transducers are categorized by application, including MIG/MAG weld inspection, high-frequency immersion, high-temperature, and low-frequency transducers for coarse materials. Phased array transducers are discussed for their electronic control capabilities and wide area coverage.
Key Data from Tables
Tables provide detailed measurements for element diameters, frequencies, and focal lengths, as well as order codes for specific transducer models. Calibration blocks are described with their dimensions and intended use for instrument setup and flaw evaluation.
Calibration Blocks and Specifications
Details various calibration blocks for specific testing purposes, such as angle beam transducer resolution and thickness calibration.
Transducer Certification
Probes undergo strict quality tests to ensure reliability. Certificates such as PZ-E and PZ-EN provide detailed calibration data according to European and North American standards.
Material Properties
Lists longitudinal and shear velocities, as well as acoustic impedance for various materials, providing essential data for ultrasonic testing.
Useful Formulas
Provides formulas for calculating various ultrasonic testing parameters, such as near field length, beam spread, and acoustic impedance.
Inspection Technologies
Baker Hughes offers a range of inspection technologies, including ultrasonic, radiography, and remote visual inspection, aimed at improving productivity and safety across industries.
Global Application Centers
Eleven application centers worldwide provide custom solutions and expertise in non-destructive testing (NDT) disciplines.
Product Services
Comprehensive product support services include field service, repair, calibration, training, and software updates.
Contact Information
Contact details for regional offices in Europe, America, and Asia are provided, along with a list of additional global locations.
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Catalog excerpts

Thickness Probes-1

Krautkrämer ultrasonic transducers For flaw detection and sizing

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Thickness Probes-2

Our core ability is to match ultrasonic probes to the inspection applications of today, both simple and complex. This skill lets allows us to design and manufacture fine-tuned quality probes that meet your customer-specific requirements. We build quality into every step we perform—from start to finish: • Requirement analysis At the very beginning of our discussions with you, we draw on our experience manufacturing more than 1 million probes—including 14,000 probe variations—to build quality into our requirement analysis process. • Specifications. To help ensure quality results, each product in...

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Thickness Probes-4

General information-contact inspection and immersion methods Transducer selection criteria-european standards Transducer selection criteria-north american standards 08 Contact transducers Straight beam contact transducers, protective face Straight beam contact transducers, wear resistant Straight beam contact transducers, delay line Straight beam contact transducers, dual element Angle beam transducers—large sizes Angle beam transducers—small sizes Angle beam transducers-dual element 33 Immersion transducers European North American 38 Transducers for specific applications Special application...

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Transducer selection criteria and performance General information The ultrasonic transducers in this catalog are divided into two general categories, Contact and Immersion. Transducers for the contact inspection method Straight beam—single element • arts with regular geometry and P relatively smooth contact surface • Flat or curved contact surface • law or backwall parallel to F surface or detectable with beam normal to surface • referred for penetration of P thick sections • elay line types improve near D surface resolution • equires couplant layer, typically a R gel, oil, or paste • Typically...

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Thickness Probes-6

Transducer selection criteria— European standards For transducers manufactured to European standards, technical and performance information is provided throughout this catalog based on the definitions below. A comprehensive data sheet is supplied with most flaw detection transducers at no charge. Description Explanation Diameter D or length x width a x b of the transducer element. The size of the element strongly affects the shape Element size D or a x b of the transmitted sound field. Slight deviations, (e.g., imperfect shape or positions with reduced radiation due

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Thickness Probes-7

Transducer selection criteria— North American standards For transducers manufactured to North American standards, Baker Hughes Inspection Technologies offers three performance ranges: Alpha, Benchmark, and Gamma Series. Waveform and frequency certification, per ASTM E-1065, are supplied with all flaw detection transducers at no charge. Alpha series features Real time Gamma series features • Recommended for applications where resolution is the primary consideration. • Suitable for applications such as thickness measurement and near-surface flaw detection. • Very short pulse—mechanically damped...

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Thickness Probes-8

Contact transducers Straight beam contact transducers, protective face General purpose, larger parts with simple geometry Forgings, billets Plates, bars, square profiles Containers, machine components, shells Inspection at high temperature with delay line European models have replaceable membrane: – Improves coupling on uneven or curved surface – Extends transducer life. – Suitable for DGS flaw sizing method – High temperature delay lines also available – Lemo 1 (B..S) or Lemo 00 (MB..S) connector, side mount standard, top mount optional North American models can be used with three types of protective...

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Thickness Probes-9

Description Type Remark Delay line or delay wedges Special order Custom configurations are available by special order. For explanations to the table data, refer to selection criteria on pages 5 through 7. e.g., for testing at high temperatures.

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Thickness Probes-10

Order code Transducer element 0 .5 in .75 in 1.00 in mm) delay Style PM Kit includes a knurled ring, gland nut, wrench, 12 membranes, and a 2 oz. bottle of couplant (transducer not included). Style PWC Kit includes a knurled ring, three wear caps, and a 2 oz. bottle of couplant (transducer not included). This option may not be usable if near surface resolution is critical. Style PHTD Kit includes a knurled ring, high temperature delay line, and a 2 oz. bottle of couplant (transducer not included). pkg. of 12 pcs. Spare wear caps 118-240-123 118-240-122 118-240-121 Membrane, wear cap and delay...

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Thickness Probes-11

Applications • General purpose, metal parts with simple geometry • Manual inspection of plate, large forgings, billets, castings • Smaller models for pipe and tube, tanks, bars, small forgings • Lamination, delamination • Bond testing • Thick sections or difficult to penetrate materials Features and benefits • Permanent, abrasion-resistant wear plate • Best match to metals • Higher gain reserve than protective face models • Fingertip models for access to tight spaces • Comfortable grip • European models have side mounted Lemo 00 connectors, side mounted Microdot on K..K and G..K types. • North...

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Thickness Probes-12

Description Type Remark Custom configurations are available by special order. For explanations to the table data, refer to selection criteria on pages 5 through 7.

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Thickness Probes-13

Type Order code Accessories Notes Description Type Remark Custom configurations are available by special order. For explanations to the table data, refer to selection criteria on pages 5 through 7.

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Standard contact transducers—type RHP-CR (side mount BNC), RHP-CS (top mount BNC) Custom configurations are available by special order. Fingertip contact transducers—type F Order code Order code Alpha series Custom configurations are available by special order.

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Thickness Probes-15

Applications • Thickness measurement • Near surface flaw detection • Inspection of thin sections • Curved parts, tubing, pipe • Composites and plastics • Turbine blades Features and benefits • Excellent near surface resolution. • Replaceable delay line-long life and versatility. • Higher frequencies improve resolution and small flaw detectability. • All models have side mounted Microdot connector.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.