Overview
The document introduces the Krautkrämer HydraStar, an automated robotic ultrasonic inspection solution designed for small to medium-sized aerospace composite parts. It emphasizes the system's leading accuracy, application flexibility, and extensive experience in composite inspection.

System Configurations
The HydraStar is available in single and dual robot configurations. The dual configuration features two robots on linear slides for synchronous motion in Through Transmission Testing (TTU) or independent control for Pulse Echo applications. The single configuration includes one robot with a turntable or linear slide for TTU and Pulse Echo testing.

Key Features

• Automatic tool changer and ALOK data compression.
• Patented Reverse Phasing Contour Adaptation (RPCA) for improved testing performance.
• Compliance with aerospace manufacturing and NDT standards.
• On-site UT instrument certification and digital interfaces to MES.
• Adaptive Accuracy Control (AAC) for enhanced tool alignment.

Performance and Serviceability
The HydraStar system uses standard robots with unmodified mechanics, ensuring high performance accuracy with AAC, achieving deviations of less than 0.2mm. It offers global service support, reducing downtime and operational costs through features like accuracy compensation and remote service agreements.

Ultrasonic Testing Capabilities
The system supports a range of UT instruments, from single-channel applications to multi-channel phased array packages, enhancing test speed and productivity. It can perform Pulse Echo and Through Transmission Inspections, even in combination.

Application Expertise
With over 100 installed machines, the team offers global support and can conduct feasibility studies to meet specific test requirements. The system is designed to inspect various component geometries and defect types, ensuring high throughput rates.

Innovative Tools

• Wide area phased array squirters for large scan areas.
• Phased array bubblers for Pulse Echo inspection with compensation for geometrical variations.
• Stringer tool for inspecting T-shaped stringers with 100% coverage.

Conclusion
The Krautkrämer HydraStar is a comprehensive solution for advanced composite inspection, offering flexibility, high performance, and extensive support to meet the demanding needs of the aerospace industry.