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Material Handling

Material Handling
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Material Handling

Product catalog summary
Introduction
Wanzl is a prominent provider of material handling solutions, known for blending tradition with innovation since the 1970s. The company aims to improve efficiency and functionality in warehouses and production facilities, offering a comprehensive range of intralogistics solutions.
Quality and Surface Finishing
Wanzl prioritizes high-quality production using premium materials to ensure durability and maintenance-free use. The company excels in electroplating, employing non-toxic trivalent chrome plating and nanoceramic layers for surface finishing, which promotes environmental protection and product longevity.
Castors
Wanzl offers a variety of castors for different applications, including those for heavy loads and anti-static needs. These castors are equipped with ball bearings for easy steering and extended service life, with options for brakes and specialized applications.
Product Groups
  • Order Picking Trolleys: Customizable for manual operation in warehouses, with modular designs. The KT2, KT3, and KT4 series provide various configurations and accessories.
  • Roll Cages: Designed for efficient transport and storage of goods, available in multiple types.
  • Transport Trolleys: Includes special transporters, box containers, and panel transporters for diverse handling needs.
  • Pallet Systems: Offers a range of pallet boxes and containers for secure and efficient storage.
Order Picking Trolleys
  • KT2 Trolleys: Compact, suitable for narrow aisles, with a load capacity of 150 kg. Features include a high-gloss galvanised finish and various accessories like writing boards and wire trays.
  • KT3 Trolleys: Known for versatility, with a load capacity of up to 300 kg. They can be equipped with additional accessories such as steps, anti-static straps, and wire mesh doors.
  • KT4 Order Picking Trolleys: Robust and durable, with a load capacity of up to 600 kg. Designed to match Euro standard boxes, featuring a system design with individual structure.
  • KT-T Order Picking Trolleys: Compact trolleys with a height of 1,230 mm and a load capacity of up to 300 kg, featuring a base frame from the KT3 series.
Roll Cages
  • RC/E1 Roll Cages: Lightweight and robust, with a plastic base plate and detachable side panels.
  • RC/S1 Roll Cages: Fully closed design with a locking mechanism, available in three different heights.
  • RC/S8 Roll Cages: Narrow structure with a fully closed design and a locking mechanism.
  • RC/S9 Roll Cages: Optimized for truck transport, with a fully closed design and optional wooden shelves.
  • RC/N3 Type 1 and Type 2 Roll Cages: Optimized for transporting European standard boxes and truck transport, respectively.
  • RC/N9 Standard Roll Cages: Designed for food retailing, with metal or plastic bases.
Key Features and Accessories
  • Models offer different dimensions and load capacities for specific material handling needs.
  • Accessories include push bars, writing boards, clipboards, forklift loops, steps, wire trays, and castor sets.
  • Surface finishes are typically high-gloss, galvanised, and chrome-plated for durability and aesthetic appeal.
Efficient Warehousing
  • Pallet Boxes: Designed for efficient use of overhead storage space, with a load capacity of 150 kg per shelf and 500 kg per pallet.
  • RC/S9 Pallet Boxes: Efficient use of overhead space with optional wire shelves, load capacity of 75 kg per shelf and 500 kg per pallet.
  • PA-X Pallet Boxes: Suitable for Euro pallets, stackable, mobile, and foldable, with a load capacity of 150 kg.
  • PA 300 Pallet Boxes: Designed for Düsseldorf reusable pallets, stackable and foldable, with a load capacity of 340 liters.
  • PC 1000/1 Pallet Containers: Stackable and collapsible, with a load capacity of up to 1,000 kg.
  • MC 300 Pallet Container: Half pallet dimensions, stackable and collapsible, with a load capacity of 264 liters.
  • PC 80 Pallet Container: Quarter pallet dimensions, stackable and collapsible, with a load capacity of 200 liters.
  • System Pallet: Mobile shelving accessible from all sides, with a load capacity of 150 kg per shelf.
  • Pallet Bars: Designed for Euro pallets, ensuring safe stacking.
See more

Catalog excerpts

Material Handling-1

Material Handling Order picking – Transport – Warehousin

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Material Handling-2

MATERIAL HANDLING | CONTENTS INNOVATION MADfc BV VvANZL 2

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Material Handling-3

MATERIAL HANDLING | CONTENTS 01 ORDER PICKING TROLLEYS 12

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Material Handling-4

MATERIAL HANDLING | INTRODUC TION

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Material Handling-5

MATERIAL HANDLING | INTRODUC TION Material Handling – made by Wanzl From goods receipt to shipping At Wanzl, we combine tradition with innovation. We first began developing logistics products such as the nestable roll cage back in the 1970s and, since then, we have consistently focused on revolutionising efficiency and functionality in warehouses and production facilities. As the global market leader for shopping trolleys, we are always working hard to expand our expertise and today offer a wide array of intralogistics solutions. We offer everything you need for smooth transport, order picking,...

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Material Handling-6

MATERIAL HANDLING | QUALIT Y Quality pays off For longevity In all areas of production Wanzl’s quality policy results in products made from the best materials with first-class workmanship and well-finished surfaces. This ensures long-term maintenance-free use and investment security. Only top manufacturers producing the very best quality are chosen to supply the 80,000 tonnes of steel processed per year. Because only these materials comply with the requirements for surface quality, strength, weldability and bending properties.

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Material Handling-7

MATERIAL HANDLING | QUALIT Y Surface finishing Modern surface technology for quality, protection and durability Wanzl is one of the largest electroplating businesses in Europe. In Germany alone, we operate 13 plants including eight electroplating plants, two plants for dip painting and three powder coating plants. Wanzl is a company with clear ethical principles. It has developed guidelines for management that combine corporate progress and innovative strength with the protection of people and the environment. This means that our entire electroplating technology is based on the non-toxic trivalent...

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Material Handling-8

MATERIAL HANDLING | CASTORS

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Material Handling-9

MATERIAL HANDLING | CASTORS ■ Original Wanzl castors are the basis for many Wanzl order picking and transport trolleys that can withstand even the toughest demands. Easy to steer with single piece, ball bearing fork. Low roll resistance, even when the trolley is fully loaded, thanks to the ball bearing plastic wheel with a rubber tread and improved Shore hardness. Long service life thanks to multiple protection mechanisms for the ball bearing. ■ Wanzl castors with brakes are intended for trolleys with special safety requirements. They also prevent trolleys from rolling away when loading and unloading...

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Material Handling-10

MATERIAL HANDLING | PRODUCT GROUPS

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MATERIAL HANDLING | PRODUCT GROUPS wanzl MATERIAL HANDLING | PRODUCT GROUPS wanzl 01 Order picking trolleys

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Material Handling-12

MATERIAL HANDLING | 01 ORDER PICKING TROLLE YS 01 Order picking trolleys

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Material Handling-13

MATERIAL HANDLING | 01 ORDER PICKING TROLLEYS wanzl ■ Most order picking warehouses, whether industrial or mail order, are manually operated. All items in these warehouses are directly accessible on shelves. This also applies to bulky items, since the storage space on the shelf can be varied in size. Another advantage is a slight improvement in order picking performance through increased staff deployment and comparatively low investment costs. ■ In many warehouses, pickers transport the ordered items using specialised trolleys. In the best case, they will process several orders at the same time...

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Material Handling-14

MATERIAL HANDLING | 01 ORDER PICKING TROLLE Y 01.01 KT2 order picking trolleys Light and compact > Only 405 mm wide – perfect for narrow aisles > Suitable for transporting standard boxes > Load capacity of up to 150 kg KT2 basic model with accessories Suitable for standard boxes Standard equipment: Chassis made of square tubing with welded bottom tray. Side panels made of square tube frame with wire mesh, inserted into the chassis and riveted into place. The KT2 can also easily transport standard boxes. Castors: 2 fixed castors, 2 swivel castors, Ø 100 mm. Elastic tread, blue. Surface finish:...

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Material Handling-15

MATERIAL HANDLING | 01 ORDER PICKING TROLLE Y 01.01 KT2 order picking trolleys Optional accessories Wire tray Writing board Thanks to the narrow mesh size of 5 x 5 mm, your small items are safely contained. The coated metal plate can be written on with a piece of chalk. Basic model order no. Length (mm) Width (mm) Height (mm) Side panel mesh size (mm) Total load capacity (kg) Load capacity per shelf (kg) Accessories Writing board Coated metal board with a jet black surface which can be written on Side panel with welded clipboard Profile tube frame with wire mesh, welded clipboard with clamping...

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Material Handling-16

MATERIAL HANDLING | 01 ORDER PICKING TROLLE YS 01.02 KT3 order picking trolleys The classic order picking trolley > System design with individual structure > Versatile equipment > Load capacity up to 300 kg Equipment example, delivery without boxes Equipment examples

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Material Handling-17

MATERIAL HANDLING | 01 ORDER PICKING TROLLEYS wanzl Standard equipment: Chassis made of square tubing with welded bottom tray. Side sections made of square tube frame with wire mesh, inserted into the chassis and screwed into place. Castors: 4 Wanzl swivel castors, 0 125 mm, rubber tread. Including deflector rings made of rubber. Alternatively with swivel castor set with 2 brakes or 2 fixed castors. Surface finish: High-gloss galvanised, chrome-plated. Load capacity Length (mm)

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Material Handling-18

MATERIAL HANDLING | 01 ORDER PICKING TROLLE YS KT3 – Static elements NOTE: A static element must be used with loads of 50 kg or more or when using a step. Screwed-in wire shelf Screwed-in wooden shelf The wire shelf is screwed in between the two side panels on the top end. Mesh size 100 x 30 mm. The shelf with a non-slip wooden support is screwed in between the two side panels on the top end. Fixed pole Wire rear panel The connecting tube is screwed in at the upper end between both side panels. The rear panel gives the trolley greater stability and prevents the goods from slipping through. Mesh...

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All Wanzl GmbH & Co. KGaA catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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