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- New products, process reliability, improved efficiency.
New products, process reliability, improved efficiency.
New products, process reliability, improved efficiency.
This document, titled 'Product Innovations Edition 2014-2', focuses on advancements in machining tools and technologies, specifically in turning, drilling, threading, and milling. It introduces new products aimed at enhancing process reliability and efficiency.
The document highlights the Tiger·tec® Silver technology, which improves wear resistance and toughness in cutting tools, applicable to ISO turning inserts and drills for better performance in machining steel and cast iron.
New ISO turning products include grades WPP05S, WPP10S, WPP20S, and WPP30S, offering increased wear resistance and cutting speeds, enhancing productivity and tool life.
Walter Titex introduces the DC170 drill, known for high performance. The document also covers solid carbide drills and thread formers, emphasizing precision and efficiency.
Walter Prototyp's solid carbide cutters and face mills are featured, focusing on advanced cutting tool materials for enhanced performance.
New adaptors, including Walter Capto™, are introduced to improve tool stability and process reliability.
The innovations aim to reduce tooling costs, increase tool life, and enhance machining efficiency through advanced coatings and geometries.
The document encourages exploring Walter's full product range and utilizing their expertise for machining solutions.
New cutting materials and tools for ISO N and ISO O materials are introduced, focusing on non-ferrous metals and composites. The WDN10 grade is noted for high wear resistance and sharpness.
The new PCD grade offers productivity and cost efficiency, with excellent surface finishes and repeat accuracy, supported by global Walter PCD specialists.
Contrasts previous carbide solutions with the new WDN10, featuring laser-generated chip breakers and improved machining times.
The Walter Cut range expands with the SX grooving system, offering maximum tool life and reduced inventory costs.
New Tiger·tec® Silver PVD and CVD grades are introduced, emphasizing wear resistance and cutting speed.
Highlights benefits of new cutting materials and geometries, including increased productivity and improved tool life.
Details specifications and technical information on indexable inserts for turning operations, focusing on the Tiger·tec® Silver range.
Lists various insert types with parameters like radius, feed rate, and depth of cut, designed for different machining conditions.
Inserts are made from coated carbide, enhancing durability and performance, with polycrystalline diamond for non-ferrous materials.
Inserts are suitable for machining steel, stainless steel, and cast iron, optimized for specific conditions.
Refers to ISO 1832 designation key and Walter catalogues for detailed dimensions and technical information.
Highlights new advancements in insert technology.
Details specifications for grooving and parting tools, including models G2012 and G2042, designed for external machining and radial grooving.
Instructions for replacing cutting edges and internal coolant supply connections are provided.
Outlines recommended cutting speeds and feed rates for various materials.
Lists mounting wrenches and assembly parts with part numbers.
Includes data for turning, emphasizing appropriate cutting material grades and starting values for cutting speed.
Provides measurements for tool dimensions and recommended cutting parameters for different materials.
Details specifications and benefits of drilling technologies and tools, focusing on Walter Titex products.
Compares previous gun drill technology with new XD70 technology, showcasing productivity and tool life improvements.
Details features of solid carbide drills, suitable for various industries.
Tools feature optimum hole quality, wear protection, and reliable chip evacuation.
Walter Multiply offers reconditioning services to extend tool life.
Provides ordering information for various drill types.
Emphasizes benefits of Walter Titex drilling tools in industrial applications.
Provides technical specifications and guidelines for machining materials using Walter tools.
Materials are categorized into groups with corresponding machining parameters.
Provides cutting speeds and feed rates for different materials and tool types.
Lists Walter tool families and their specifications.
Includes charts showing recommended feed rates for different drill diameters.
Introduces a tool navigation solution for selecting cost-efficient tools.
Highlights new tool innovations in drilling.
Details Walter Precision tools for high precision and stability.
Outlines benefits of using Walter tools and provides application guidelines.
Details specifications for Walter PrecisionMINI, MEDIUM, and MAXI boring tools.
Emphasizes benefits of using these tools for improved chip-breaking capabilities.
Describes streamlined ordering process and toolshop features.
Includes designation key for Walter drilling and reaming tools.
Provides instructions for assembling the Walter D4580 chamfering tool.
Details technical data for various tools and lists accessories.
Provides specifications and descriptions of precision boring tools and components.
Lists precision boring tools with designations and dimensions.
References assembly aids and outlines scope of delivery.
Specifies use of Walter CaptoTM and other systems.
Highlights benefits of using solid carbide thread formers.
Includes tables with measurements and configurations for tool models.
Details specifications for HSS-E blind-hole tap and solid carbide thread mills.
Describes procedures for creating blind-hole threads and using thread mills.
Specifies tolerances for taps and shank tolerance for thread mills.
Recommends tools for high process reliability and productivity.
Lists dimension ranges for taps and thread mills.
Highlights benefits of short broken chips and high wear resistance.
Provides ordering codes and examples for each tool type.
Provides specifications and ordering information for solid carbide end mills.
Details material, helix angle, cutting edges, and special features of end mills.
Lists ordering codes for each tool type.
Categorizes machining conditions and provides guidance on tool selection.
Describes ideal applications for end mills across various materials.
Provides specifications and technical information on shoulder and slot milling tools.
Details tool sizes, material compatibility, and cutting parameters.
Highlights features like corner radius and helical coolant channels.
Lists suitable materials for tools and provides machining parameters.
Includes cutting data and emphasizes parameter adjustments for applications.
Highlights new additions to the product range, including the M4000 tooling system.
Describes design and benefits of square system indexable inserts.
Provides comprehensive information on milling tools and their specifications.
Details various milling tools and inserts for high-feed and shoulder milling applications.
Provides cutting data and compares machining times and tool life.
Describes inserts with square system and Tiger·tec® Silver coatings.
Emphasizes environmental responsibility and reduced power requirements.
Highlights suitability for various materials and industries.
Discusses geometry variants and axial runout adjustments.
Emphasizes advancements in machining efficiency and sustainability.
Introduces Walter BLAXX milling cutters, designed for enhanced protection against corrosion and wear.
Details features of Walter BLAXX F5141 and F5055 models.
Designed for shoulder and face milling of various materials.
Highlights process reliability, cost efficiency, and Tiger·tec® Silver technology.
Describes Tiger·tec® Silver cutting materials and coatings.
Describes different geometry variants for various applications.
Emphasizes advanced features and benefits of Walter BLAXX milling cutters.
Provides specifications and guidelines for face and shoulder milling tools.
Lists dimensions and number of indexable inserts for milling tools.
Categorizes inserts by material type and machining conditions.
Details clamping screws, wedges, and torque specifications.
Provides additional information for high-speed applications.
Highlights new additions to the product range.
Provides technical specifications and guidelines for milling tools and accessories.
Details tool specifications, assembly parts, and indexable inserts.
Details tool specifications and assembly parts.
Details tool specifications and indexable inserts.
Details tool specifications and assembly parts.
Provides cutting data and material group classifications.
Serves as a comprehensive guide for selecting and using Walter BLAXX milling tools.
Provides specifications for milling tools and materials, including feed rates and cutting depths.
Includes instructions for fitting clamping and expansion wedges.
Highlights high-speed cutting notes and recommendations.
Provides feed per tooth values and maximum permissible RPMs.
Includes safety measures and maintenance recommendations.
Introduces Walter Capto™, a modular system for machining centers.
Provides specifications and descriptions of Walter Capto™ adaptors.
Details adaptor sizes and configurations for specific machine interfaces.
Lists new additions to the product range.
Includes a list of assembly parts required for adaptors.
Provides explanation of the designation key for adaptors.
Describes VDI adaptors for parting blades.
Highlights Walter AG's global presence and support.
Catalog excerpts
Walter Product innovations · Edition 2014-2 Derendinger Straße 53, 72072 Tübingen Postfach 2049, 72010 Tübingen Germany www.walter-tools.com Walter GB Ltd. Bromsgrove, England +44 (1527) 839 450, [email protected] Walter Kesici Takımlar Sanayi ve Ticaret Ltd. Şti. Istanbul, Türkiye +90 (216) 528 1900 Pbx, [email protected] Walter Wuxi Co. Ltd. Wuxi, Jiangsu, P.R. China +86 (510) 8241 9399, [email protected] Walter AG Singapore Pte. Ltd. +65 6773 6180, [email protected] Walter Korea Ltd. Anyang-si Gyeonggi-do, Korea +82 (31) 337 6100, [email protected] Walter Tools India Pvt. Ltd. Pune, India +91 (20) 3045 7300, [email protected] Walter (Thailand) Co., Ltd. Bangkok, 10120, Thailand +66 2 687 0388, [email protected] Walter Japan K.K. Nagoya, Japan +81 (52) 533 6135, [email protected] Walter USA, LLC Waukesha WI, USA +1 800-945-5554, [email protected] Walter Canada Mississauga, Canada [email protected] Walter Malaysia Sdn. Bhd. Selangor D.E., Malaysia +60 (3) 8023 7748, [email protected] New products, process reliability, improved efficiency. Product innovations Edition 2014-2 Turning, drilling, threading and m
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Walter General Catalogue + Supplementary Catalogue + New products brochure Turning, drilling, threading, milling, adaptors _A WEALTH OF EXPERTISE IN MACHINING General Catalogue 2013/2014 Turning, drilling, threading, milling, adaptors _A WEALTH OF EXPERTISE IN MACHINING Supplementary Catalogue New products, process reliability, improved efficiency. Product innovations Edition 2014-2 Turning, drilling, threading and milling You will find the complete tool range of our three competence brands Walter, Walter Titex and Walter Prototyp in the 2012 edition of the General Catalogue, in the 2013/2014...
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TURNING VISIONS INTO REALITY. Turning your own ideas into reality requires the right tools. Tools for turning, milling, drilling and threading. But it also takes heart and soul. And that's from the initial inspiration through to the final application. With the competence brands Walter, Walter Titex, Walter Prototyp and Walter Multiply, you receive more than just tools from us, because we do all we can to understand and meet the needs of our customers. We concentrate on the application and what the customer wants to achieve. We help customers to turn their ideas into reality. For us, perfection...
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Walter ISO turning Grooving Walter Titex DC170 – The Ikon of drilling Solid carbide drills 119 Walter Chamfering tools 120 Precision boring 122 Counterboring 126 ¤ Walter Prototyp Solid carbide thread formers HSS-E taps Solid carbide thread mills Walter Prototyp Solid carbide cutters 193 Walter Machining expertise 194 Face, shoulder and slot mills 204 Cutting tool materials 216 ¤ ADAPTORS Adaptors 301 Walter Capto™ 302 ¤ Watch the innovations video: Scan this Q
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Product innovations Edition 2014-2 Turning _ TOOL INNOVATIONS IN TURNING Start turning cost-effectively today.
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Walter Tiger·tec® Silver WPP05S – extremely wear-resistant for excellent cutting data when machining steel. NEW 2014 THE APPLICATION WPP05S (ISO P05) –– First choice for roughing forged parts with high cutting data –– Second generation post-treatment ensures increased toughness and, as a result, prevents fractures –– Maximum wear resistance under conditions of plastic deformation and crater wear BENEFITS FOR YOU –– Wear-resistant under extremely high temperatures thanks to 150 per cent more aluminium oxide –– Very high cutting speeds possible thanks to latest Tiger·tec® Silver technology –– Maximum...
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TIGER·TEC® SILVER WPP05S COATING COMPOSITION: Smooth surface for low friction Heat shield + 150% aluminium oxide layer for maximum temperature wear resistance and tool life Mid-temperature titanium carbon nitride layer Conventional layer TIGER·TEC® SILVER TECHNOLOGY Increased wear resistance Tiger·tec® Silver Watch the product animation: Scan this QR code or go directly to http://goo.gl/frwc2 Wear resistance Conventional aluminium oxide Aluminium oxide with optimised microstructure Competitors Tiger·tec® Silver Tiger·tec® Silver Increased toughness Competition Tensile stresses/ risk of fractures...
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Walter Tiger·tec® Silver ISO K generation – fast and reliable for maximum performance. THE APPLICATION –– Grey cast iron DIN-GG, EN-GJL, JIS-FC –– Ductile cast iron DIN-GGG, EN-GJS, JIS-FCD –– Vermicular cast iron DIN-GGV, EN-GJV WKK10S (ISO K10) –– Maximum cutting speed and wear resistance –– From continuous cuts up to slightly interrupted cuts WKK20S (ISO K20) NEW: Tiger·tec® Silver CVD coating –– Aluminium oxide with optimised microstructure for maximum crater wear resistance/cutting speed –– Mechanical post-treatment creates compressive stresses to prevent fracture on the cutting edge ––...
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New geometries for even greater efficiency when machining cast irons. NEW 2014 NEW: POSITIVE BASIC SHAPE Cutting depth RK6 – ROBUST MK4 – EASY-CUTTING • Machining unstable components or internal machining • Version available with ground circumference for maximum precision • First choice for grey cast iron with interrupted cuts RK4 – UNIVERSAL • First choice for grey cast iron and ductile cast iron Cutting depth NEGATIVE BASIC SHAPE RK5 – CLASSIC MK5 – UNIVERSAL • First choice for ductile cast iron • Machining unstable components or internal machining • First choice for grey cast iron • Ground...
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Walter Tiger·tec® Silver – WMP20S: The universal cutting material for machining ISO M and ISO P materials. NEW TO THE PRODUCT RANGE FOR –– Machining stainless materials such as X5CrNi18-10 (1.4301)(304) or X6CrNiMoTi17-12-2 (1.4571)(316) –– Excellent wear resistance thanks to Tiger·tec® Silver CVD coating –– For continuous cuts and occasional interrupted cuts –– Universal use in ISO M and ISO P workpiece materials –– Low diversity of tools needs to be held despite a very wide spectrum of materials and parts in production Primary application of ISO P: –– Machining steels such as 42CrMo4, 100Cr6 and...
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