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Groundbreaking products to move you forward.

Groundbreaking products to move you forward.
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Groundbreaking products to move you forward.

Product catalog summary
Introduction
This document outlines Walter's 2016-1 product innovations in turning, drilling, threading, and milling technologies, emphasizing productivity and performance enhancements.
Contact Information
Walter provides global customer service contacts across multiple countries, including the UK, Turkey, China, Singapore, Korea, India, Thailand, Malaysia, Japan, USA, and Canada.
Product Innovations
Key innovations include:
  • Tiger·tec® Silver: Coating technology for enhanced wear resistance and toughness.
  • Walter BLAXX: Robust milling cutters with tangential insert orientation.
  • Walter Capto™: Modular tool body adaptor system for various machining processes.
  • Walter ConeFit: Flexible solid carbide milling system with replaceable heads.
  • Walter ScrewFit: Modular interface for spindle adaptors and tool diameters.
  • Precision Cooling System: Increases tool life and efficiency.
  • Walter Green: Focus on sustainability and CO2 emission offsetting.
Technologies
Details on turning, drilling, threading, and milling technologies include:
  • ISO Turning: RM5 coolant jet guiding geometry for optimal cooling.
  • Grooving: G1511-P tool holder and G1041-P parting blades with precision cooling.
Technical Specifications
Specifications for tools and materials focus on wear resistance, toughness, and universal use with precision cooling.
Conclusion
Walter's innovations enhance machining processes, focusing on productivity, tool life, and sustainability.
Technical Information – Turning and Drilling Tools
Specifications:
  • Water-miscible coolants are not recommended for magnesium alloys.
  • Cutting data are average values; adjustments may be needed for special applications.
New Tool Additions:
  • Solid Carbide High-Performance Drill: Features through coolant, suitable for ISO P, ISO K materials.
  • DC 170 Supreme: Offers increased productivity and tool life.
  • DC150 Perform: Cost-efficient for small and medium batch sizes.
  • X·treme Inox: Designed for stainless steel, reduces cutting forces.
  • DC173: Specialist tool for crankshaft machining.
Indexable Inserts:
  • Walter Color Select: New grade for cast iron with increased output.
  • Tiger·tec® Silver Indexable Inserts: Enhanced performance for various materials.
Benefits:
  • Increased productivity and tool life.
  • Better component quality and reduced costs.
  • High process reliability and wear detection.
Ordering Information: Available from specified pages for each product range.
Overview: Detailed specifications and ordering information for solid carbide drills and drill inserts, focusing on the DIN 6535 HA standard.
Specifications: Lists drill models with dimensions and material grades.
Product Range: Highlights new additions like the DC150 and DC170 Supreme series.
Material Grades: Specifies grades like WJ30TA and WJ30EJ for various material groups.
Drill Inserts: Details on P6001, P6003, P6004, and P6005 series.
Machining Conditions: Recommendations for different material groups.
Key Parameters: Critical parameters for optimal performance.
Overview: Technical specifications and recommendations for machining materials using Walter Titex and Walter Prototyp tools.
Material Specifications: Includes steels, stainless steels, cast irons, aluminum alloys, and other alloys.
Machining Recommendations: Recommendations for coolants, drilling, thread tapping, and milling.
Technical Charts: Charts for feed rates and cutting speeds.
Overview: Detailed information on Walter's milling tools, focusing on the MC341 Supreme and Proto·max™ST series.
Specifications: MC341 Supreme features the new WK40TZ grade.
Procedures: Application examples and ordering information.
Norms and Standards: Tools adhere to DIN standards.
Recommendations: Universal applications for various industries.
Key Data and Insights: Tables with dimensions and specifications.
Overview: Specifications and ordering information for solid carbide milling tools.
Specifications: Parameters for each tool type.
Procedures: Ordering examples and machining conditions.
Norms and Standards: Conformance to DIN standards.
Recommendations: Optimal usage scenarios for each tool type.
Key Data from Tables: Detailed measurements for each tool.
Critical Information: Importance of selecting the correct tool.
Overview: Detailed specifications and guidelines for milling cutters and components.
Specifications: Lists milling cutter models with dimensions.
Procedures: Instructions for using arbour-mounted tools.
Standards and Norms: References to DIN standards.
Recommendations: Recommendations for torque screwdrivers and stability.
Key Data from Tables: Cutting data for different material groups.
Applications: Pocket machining and shoulder and slot milling.
Critical Information: Importance of correct assembly parts and accessories.
Overview: Technical information on milling processes and material properties.
Material Specifications: Categorizes materials with tensile strength and hardness.
Cutting Data: Starting values for cutting speeds and feed rates.
Tool Specifications: Information on porcupine milling cutters.
Product Lines: Supreme, Advance, and Perform lines.
Reconditioning Service: Service to restore tools to original quality.
Index: Alphanumeric index of product pages.
Overview: Catalog or brochure from Walter Tools with product designations and innovations.
Product Designations: Lists product designations with page numbers.
Contact Information: Global contact details for Walter Tools.
Access and Ordering: Multiple ways to access and order products.
Product Innovations: Emphasis on innovation and productivity.
Conclusion: Walter Tools as a leader in cutting tool technology.
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Catalog excerpts

Groundbreaking products to move you forward.-1

Walter AG Walter Product innovations · Edition 2016-1 Derendinger Straße 53, 72072 Tübingen Postfach 2049, 72010 Tübingen Germany walter-tools.com Walter GB Ltd. Bromsgrove, England +44 (1527) 839 450, [email protected] Walter Kesici Takımlar Sanayi ve Ticaret Ltd. Şti. Istanbul, Türkiye +90 (0) 216 528 1900 Pbx, [email protected] Walter Wuxi Co. Ltd. Wuxi, Jiangsu, P.R. China +86 (510) 853 72199, [email protected] Walter AG Singapore Pte. Ltd. +65 6773 6180, [email protected] Walter Korea Ltd. Anyang-si Gyeonggi-do, Korea +82 (31) 337 6100, [email protected] Walter (Thailand) Co., Ltd. Bangkok, 10120, Thailand +66 2 687 0388, [email protected] Walter Malaysia Sdn. Bhd. Selangor D.E., Malaysia +60 (3) 5624 4265, [email protected] Walter Japan K.K. Nagoya, Japan +81 (52) 533 6135, [email protected] Walter USA, LLC Waukesha WI, USA +1 800-945-5554, [email protected] Walter Canada Mississauga, Canada [email protected] Subject to changes – Printed in Germany 7077906 (03/2016) EN Walter Tools India Pvt. Ltd. Pune, India +91 (20) 3045 7300, [email protected] Product innovations Edition 2016-1 Turning, drilling, threading, milling Groundbreaking products to move you fo

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Groundbreaking products to move you forward.-2

3 ways of discovering our innovations. Sharpening your cutting edge. There for you in person, on site, worldwide. You can contact us by phone, fax or e-mail. The contact details for your local contact partner can be found on our website at: walter-tools.com Online – via smartphone, tablet or PC. At walter-tools.com, you can access and order your Walter products quickly and conveniently online. The benefit for you: Direct access from any terminal device, displayed in an optimised form, at any time. New: You can now use our wear optimisation app to accurately detect and reduce wear. Try it out...

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Groundbreaking products to move you forward.-3

“We do not reinvent the wheel every day. But we do when it makes sense.

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Groundbreaking products to move you forward.-4

With Tiger·tec® Silver, Walter offers a coating technology for indexable inserts that is unique worldwide, recognisable by the designation key “-S” at the end of the grade description: The special aluminium oxide layer with optimised microstructure reduces wear during turning, milling and drilling operations, and increases toughness and temperature resistance at the same time. This enables users to achieve significantly higher cutting data. Walter BLAXX is the benchmark for a new generation of milling cutters: The milling bodies are extremely robust thanks to their manufacturing process and special...

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Groundbreaking products to move you forward.-5

Walter Titex Solid carbide drills 32 Walter Indexable insert drills 36 Walter Titex Order pages 38 Walter Prototyp Solid carbide cutters 58 Walter Face, shoulder and slot milling cutters 84 Walter product lines 110 Walter Reconditioning Service 111 Walter's new order code: Scan this QR code or go directly to http://goo.gl/asvBQn

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Groundbreaking products to move you forward.-6

RM5 coolant jet guiding geometry – maximum cooling and tool life with ISO M & ISO S. NEW FOR 2016 THE APPLICATION –– ISO M stainless steels: Austenitic (DIN 1.4571/AISI 316Ti), Duplex steels (DIN 1.4462/AISI 318 LN), Superaustenitic (DIN 1.4539/AISI 904L) –– ISO S high-temperature alloys Machining parameters: –– f: 0.2–0.6 mm –– ap: 1.0–5.0 mm THE GEOMETRY –– Coolant jet guiding geometry for optimum i ­nternal coolant supply beneath the chip –– Basic shapes: CNMG, DNMG, TNMG, WNMG –– Tiger·tec® Silver PVD Al2O3 cutting New: tool materials: WSM10S, WSM20S, Coolant jet guiding WSM30S geometry with...

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Groundbreaking products to move you forward.-7

Material: Machine: Operation: Insert: Cutting material: THE SYSTEM Precision cooling: In tools with precision cooling, the adaptor, the turning toolholder and the indexable insert geometry are designed to ensure ideal cooling. The new RM5 jet guiding geometry directs the coolant beneath the chip - and thereby even closer to the cutting edge. Cutting data: Competitors Walter Test 1 Walter Test 2 standard turning standard turning precision cooling toolholder toolholder toolholder Comparison of the number of components: DCLN-P shank tool, A2120-P VDI adaptor and RM5 coolant jet...

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Groundbreaking products to move you forward.-8

Tiger·tec® Silver PVD – new grades with maximum toughness and wear resistance. NEW TO THE RANGE NEW ADDITION TO THE PRODUCT RANGE Additional sizes and corner radii for: –– FM4, MM4 and RM4 positive geometries Primary application: ISO M – stainless steels –– Austenitic stainless steels (e.g. 1.4571/AiSi 316Ti) –– Duplex steels ISO S – high-temperature alloys –– Nickel-based alloys (e.g. Inconel 718) –– Cobalt-based alloys –– FM4: Finishing and fine machining –– MM4: Easy-cutting, ­universal machining –– RM4: Medium machining and roughing operations Secondary application: ISO P – steel THE TECHNOLOGY...

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Groundbreaking products to move you forward.-9

Overview of the Tiger·tec® Silver cutting tool materials and geometries. PRODUCT RANGE OVERVIEW Negative basic shape average Tiger·tec® Silver Tiger·tec® Silver Tiger·tec® Silver Negative basic shape average Tiger·tec® Silver Tiger·tec® Silver Positive basic shape Tiger·tec® Silver Negative basic shape Tiger·tec® Silver Positive basic shape ap [mm] Depth of cut Wear resistance Tiger·tec® Silver Wear resistance Positive basic shape ap [mm] Depth of cut Wear resistance Ordering information from page 10.

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Groundbreaking products to move you forward.-10

Walter Cut G1511-P tool holder: With precision cooling, for universal use. NEW FOR 2016 THE TOOL –– G1511-P in the following sizes: 16 × 16 mm, 20 × 20 mm and 25 × 25 mm –– For GX insert widths from 0.6 mm to 6.35 mm –– 4 mm cutting depth with GX16 inserts, up to 6 mm cutting depth with GX24 inserts –– Grooving and recessing with precision cooling in radial and axial machining directions –– Can be used from 10 bar up to a maximum coolant pressure of 150 bar –– Can be used on all types of lathes G1/8" internal coolant connection Precision cooling on the rake face Torx Plus screw can be accessed...

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