*myaeroexpo

XRHRobotStar

Product catalog summary

Overview: The document provides a detailed description of the XRHRobotStar, an advanced in-line X-ray inspection system developed by VisiConsult for high-volume industries, particularly the automotive sector. It highlights the system's capabilities, technical specifications, and the benefits it offers in terms of efficiency and flexibility.

Key Features:

High Throughput: The XRHRobotStar is designed to handle 100% X-ray inspection in high-volume production environments, addressing bottlenecks with its automated in-line inspection capabilities.
Scalability: The system can be scaled through parallelized clusters to match production output, making it suitable for extreme production volumes.
Automated Defect Recognition (ADR): The system operates without human intervention, reducing labor costs and enhancing process safety. It can detect common defects and perform complex tasks like measurement and completeness checks.
Flexibility: Capable of mixed production inspection, the system recognizes part types and applies appropriate inspection sequences.
Image Enhancement: The Xplus software enhances image quality, offering features like overlay tools, macro generators, and live image enhancement, complying with major international standards.
Patented Positioning System: Ensures low misdetection rates through optical pre-positioning and complex image rectification.

Technical Specifications:

Max Part Size: 700 x 500 x 420 mm
Max Part Weight: 20 kg
System Size: 5200 x 2600 x 3000 mm
System Weight: 8000 kg
Energy: 160, 225 kV
Inspection Cycle Time: 1.3 seconds per position
Power Requirements: 14kW, 3N PE, 400/230 V, 50/60 Hz

Company Background: VisiConsult is a family-owned company based in Northern Germany, specializing in customized and standard X-ray systems. With over 25 years of experience in the security and non-destructive testing markets, VisiConsult offers cutting-edge solutions and a robust global service network.

Catalog excerpts

High volume VisiConsult X-ray Systems & Solutions in-line inspection Highly Scalable through system clusters Automated Defect Recognition (ADR) Capable of mixed production inspection Developed for the automotive industry Successful reference installations worldwide VisiConsult X-ray Systems & Solutions GmbH – Innovative solutions for X-ray technology

Open the catalog to page 1

XRHRobotStar – For high throughput In high volume industries like automotive the requirement for a hundred percent X-ray inspection creates a bottleneck in the production. The XRHRobotStar is a fully automated in-line inspection robot-system that allows unmatched processing speed while fulilling all common industry and company standards. The system has multiple successful installations worldwide especially for the inspection of medium sized aluminum castings. By building a parallelized cluster solution consisting of several cabinets the throughput can be adjusted to the production output The...

Open the catalog to page 2

The combination of high-end industrial robots with an inhouse developed and patented positioning solution leads to an ultra-low misdetection rate. Optical pre-positioning and complex image rectification make sure the system delivers repeatable results complying to the most demanding industry and company standards. The core of the system is our in-house developed image enhancement system Xplus that sets new industry standards. Constant development and 25 years of experience combined with a maximum flexibility towards special process requirements help our customers to be a step ahead! Advanced...

Open the catalog to page 3

XRHRobotStar The XRHRobotStar is a dedicated in-line X-ray inspection system for high volume serial production. XRHRobotStar - technical speciication Max. part size (mm Inspection cycle time Connection values Ambient conditions Dimensions and electrical values can vary depending on X-ray equipment. Cabinet in compliance to German and international radiation law. Dimensions can be customized in case of special requirements, especially in terms of part size. 100% automated in-line inspection through ADR Patented system with unmatched throughput Capable of mixed production inspection Dimensions...

Open the catalog to page 4