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Automated Defect Recognition (ADR)

Automated Defect Recognition (ADR)

Product catalog summary

Overview: The document discusses the Automated Defect Recognition (ADR) system developed by VisiConsult, designed for industries with high production volumes. The ADR system is compatible with all image sources and adheres to international standards such as VW, BMW, and ASTM. It operates continuously without human intervention, ensuring 100% system uptime through an offline training and review station.

Key Features:

  • Detection of defects such as porosities, inclusions, and cracks.
  • Capability to define Regions of Interest (ROIs) and assess defect metrics like density, distance, and size.
  • Dynamic threshold settings and user-friendly training without programming skills.
  • Advanced dimension and completeness checks.
  • Automated text recognition from X-ray images.
  • Compliance with company standards (e.g., BMW, Audi).

Advanced Capabilities: The XplusVAIP tool enhances ADR functionality, allowing for automated measurement, completeness, and density checks. It supports complex test sequences on static or real-time images, applicable to scenarios like heat pump behavior analysis and valve completeness checks.

Integration and Storage: The ADR system integrates with RFID chips, data matrix codes, bar codes, and can read part numbers from X-ray images. It offers optional marking devices for error or test result marking. Post-inspection, images can be stored in a DICONDE database, various image formats, or within a test report.

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Catalog excerpts

Automated Defect Recognition (ADR)-1

VisiConsult X-ray Systems & Solutions AUTOMATED DEFECT RECOGNITIONFOR 24/7 AUTOMATED IN-LINE INSPECTION Especially industries with very high production volume demand a fully Automated Defect Recognition (ADR). The VisiConsult inhouse developed ADR is compatible to all image sources on the market and fulfills all international standards like VW, BMW, ASTM etc. With many installations on the market our systems run 24/7 without human interaction. An offline station is used to train the inspection sequences and review the results. This leads to a completely decoupled procedure for 100% system uptime. Typical ADR applications are the detection of porosities, inclusions or cracks. It is possible to define certain ROIs and check for defect metrics like defect density, defect distance, defect size and many more. Thresholds can be defined dynamically. Training of the system does not require any programming skills. ■ Detection of defects or error metrics and patterns ■ Advanced dimension and completeness checks ■ Offline configurator and review station ■ Automated text recognition from X-ray images ■ Compliant to company standards (BMW, Audi etc.) More demanding tasks like automated measurement, completeness or density checks can be performed through the XplusVAIP (VisiConsult Automated Image Processing). This in-house developed tool is the most powerful ADR on the market. Complex test sequences can be performed on static images or real time. Typical applications are the behavior of heat pumps under different temperatures and completeness checks of valves. To ensure a correct part handling our ADR can work with RFID chips, data matrix codes, bar codes or even read the part number out of the X-ray image. Optionally we can supply a marking device to mark errors or the test result. After inspection images can be stored in a DICONDE database, different image formats or inside a test report. VisiConsult X-ray Systems & Solutions GmbH [email protected] www.visiconsult.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.