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Exhaust Gas Cleaning

Exhaust Gas Cleaning
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Exhaust Gas Cleaning

Product catalog summary
Introduction
VDM Metals, established in 1930, specializes in high-performance metallic materials, including nickel, cobalt, and zirconium alloys, as well as special stainless steels. These materials are crucial for industrial processes due to their ability to withstand extreme mechanical, thermal, and corrosive conditions.
Material Concept for Reliable Operation
VDM Metals has significant expertise in flue gas desulfurization (FGD) systems, which are vital for reducing environmental pollutants. The company develops customized material solutions to ensure system durability and compliance with legislative standards. Alloys such as VDM® Alloy 31, Alloy 31 Plus, Alloy 59, and Alloy 2120 MoN are noted for their resilience in corrosive environments.
Service and Support
VDM Metals provides tailored solutions for marine engineering, including material selection and welding technology expertise. They conduct extensive testing to ensure the mechanical properties and corrosion resistance of their products.
Corrosion in Exhaust Gas Cleaning Systems
Nickel and nickel alloys are highlighted for their resistance to various corrosive environments. The document discusses different types of corrosion, such as general, intergranular, pitting, and crevice corrosion, stressing the importance of selecting appropriate materials to prevent system failure.
Exhaust Gas Cleaning for Marine Applications
Marine scrubbers are essential for meeting International Maritime Organization regulations on pollution emissions. VDM Metals supplies materials for three types of scrubber systems: open loop, closed loop, and hybrid, each with specific operational principles and material requirements to handle the corrosive nature of exhaust gases and seawater.
Corrosion Resistant Alloys
The document lists various VDM Metals alloys, their chemical compositions, and corresponding welding consumables, emphasizing their suitability for desulfurization and exhaust gas cleaning applications.
Overview of Alloys
VDM Metals offers a range of advanced alloys designed for high corrosion resistance and durability in challenging environments, primarily used in marine, chemical processing, and power generation industries.
VDM® Alloy 926
An austenitic iron-nickel-chromium-molybdenum-copper-nitrogen alloy with enhanced molybdenum and nitrogen content for improved resistance to pitting, crevice corrosion, and chloride-induced stress-corrosion cracking. It is widely used in seawater systems, flue-gas desulfurization, and chemical processing.
VDM® Alloy 31
An austenitic nickel-iron-chromium alloy with 6.5% molybdenum, offering superior resistance to pitting and crevice corrosion compared to conventional stainless steels and nickel alloys. It is effective in sulfuric acid solutions and suitable for heat exchangers in contaminated water environments.
VDM Alloy 31 Plus®
An advanced version of VDM® Alloy 31 with improved fabrication characteristics and corrosion resistance, featuring a lower solution annealing temperature and the ability to be hot roll bonded using conventional methods.
VDM® Alloy C-276
A nickel-chromium-molybdenum alloy with tungsten, known for excellent resistance to pitting, crevice, and uniform corrosion in various chemical media, extensively used in environmental technology and chemical industry applications.
VDM® Alloy 59
This nickel-chromium-molybdenum alloy offers outstanding corrosion resistance in both oxidizing and reducing conditions, ideal for flue gas desulfurization and other high-corrosion environments, providing excellent workability and weldability.
VDM® Alloy 2120 MoN
A new nickel-chromium-molybdenum alloy with nitrogen, offering improved localized and uniform corrosion resistance, suitable for use in flue gas desulfurization, acid processing, and geothermal technologies.
Customer Support and Services
VDM Metals provides comprehensive customer support, including a Welding Competence Center for training and testing, application engineering for material selection, and rigorous material and corrosion tests to ensure quality. They also offer product samples and have a service center for rapid and reliable service.
Production Capabilities
VDM Metals operates production sites in Germany and the USA, covering processes from melting to forming. They offer a wide range of products including sheets, plates, strips, forgings, rods, bars, and wires, with advanced machinery for precise manufacturing.
Disclaimer
VDM Metals provides information with efforts to ensure accuracy but excludes liability for any inaccuracies. All content is protected by copyright and trademarks are subject to applicable laws.
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Catalog excerpts

Exhaust Gas Cleaning-3

Tough demands are our business Founded in 1930, VDM Metals developed into a world market leader for high-performing metallic materials. The quality of our products and services is the result of long-term experience, our integrated production chain and a sales network that spans the globe. VDM serves the most demanding industries and is backed by a strong R&D and Application Engineering force. VDM Metals produces high-performance nickel, cobalt and zirconium alloys as well as special stainless steels for the use in extreme conditions. Our materials are made to last, resisting heavy mechanical...

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Corrosion in exhaust gas cleaning systems The life span of flue gas desulfurization systems depends significantly on the chosen material and its corrosion resistance. When using inappropriate stainless steels or alloys, the composition of the exhaust gases may cause corrosion that leads to damages of the scrubber in a short period or to a complete failure of the system. Nickel and nickel alloys have proven resistance to a wide variety of aqueous corrosive environments typically encountered in flue gas cleaning technology. Nickel by itself is a versatile corrosion resistant metal. More importantly,...

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C ritical Crevice Corrosion Temperature CCT Critical Pitting Temperature CPT VDM® Alloy 31 / 31 Plus 1.4562 30 The higher the PRE number of an alloy the higher are the Critical Crevice Corrosion Temperature (CCT) and the Critical Pitting Temperature (CPT) - tainless Steels tested in 10 % FeCl3 x 6 H2O - Solution S - ickel-alloys tested in 7 % H2SO4, 3 % HCl, 1 % CuCl2, 1 % FeCl3. N One of these tests is the determination of the so-called Critical Pitting Temperature (CPT) or Critical Crevice Temperature (CCT) as a function of the Pitting Resistance Equivalent Number (PREN) which is determined...

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Strong materials for demanding applications

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The principles of the scrubber technologies have already been proven in stationary power plants. Over the last decades, when air pollution and acid precipitation became an issue, strict regulations for air purification were put into place. VDM Metals decided early-on to do its part to overcome these challenges with the development of new alloys and helped its customers comply to the new regulations with meaningful systems. VDM Metals applies its extensive knowledge and long-term experience in the production of corrosion resistant materials for application in flue gas desulfurization facilities....

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Working principle of an open loop system Sludge tank Water treatment and filtration system Dilution water system Measurement system Water Diesel engine Working principle of a closed loop system Reaction agent tank Heat exchanger Process tank Sludge tank Holding tank Water treatment and filtration system Water Water Diesel engine

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Typical chemical composition, in % VDM® Alloy 926 VDM® Alloy 31 VDM Alloy 31 Plus® VDM® Alloy C-276 VDM® Alloy 59 VDM® Alloy 2120 MoN VDM® Alloy 926 DIN EN 1.4529, UNS N08926 VDM® Alloy 926 is an austenitic iron-nickel-chromium-molybdenum-copper-nitrogen alloy with an increased molybdenum content of about 6.5 % and an addition of about 0.2 % nitrogen for substantially improved resistance to pitting, crevice corrosion and chloride-induced stress-corrosion cracking. The material is firmly established for seawater and product piping systems, for flue-gas desulfurization installations in fossil-fueled...

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dominantly reducing media, even in the presence of halogens, it has proven to be particularly effective in conquering a wide range of applications in the chemical industry. The material has also established itself in environmental technology like flue gas desulfurization where it is used to a considerable extent in raw gas inlet, scrubbers, dampers, agitators, ducts, and so on. VDM ® Alloy 59 DIN EN 2.4605, UNS N06059 VDM ® Alloy 59 is an advanced nickel-chromium-molybdenum alloy with outstanding corrosion resistance over a wide range of oxidizing and reducing conditions, where other nickel-chromium-molybdenum...

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Comprehensive customer support Customer relationships with VDM Metals mean access to a variety of first class services – services that really make the difference. Welding Competence Center With our state-of-the-art Welding Competence Center we are not only capable to test different materials and welding consumables or new and unconventional materials combinations, but also to train your staff in theory and practice. Our Welding Competence Center has welding equipment for the different automated welding processes at hand. Make use of our know-how – we are happy to welcome you and your team in...

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Service Center – Reliable service to meet your needs We understand your challenges, your markets and your business environment. Shipyard retrofit times and dry dock overhauls must be as short as possible for installation of marine scrubbers on existing and new vessels. Rapid and reliable service is increasingly gaining importance. Furthermore, long maintenance intervals, reliability and durability of the scrubbers as well as a maintenance-friendly design bring benefits to your customers. In order to meet your needs precisely, flexibly and punctually, we operate Service Centers that offer a comprehensive...

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Integrated production Flue gas desulfurization projects are characterized by high standards in terms of product safety and reliability, requiring partners with know-how and expertise. VDM Metals has more than 80 years of experience in designing and producing materials of the highest quality standards. The company operates production sites in Germany and the United S tates, covering the majority of important production steps – from melting to hot forming to cold forming. Melting and casting VDM Metals’ nickel alloys and special stainless steels are melted in an electric arc furnace or an induction...

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Forgings VDM Metals’ 45 MN forging press uses two anipuators m l and receives its feedstock from dedicated heating and reheating furnaces. Following precisely specified procedures, bars, illets and other semi-finished products are produced. b Rods and bars For the production of forged bars with a diameter of more than 120 mm (4.72 in) and semi-finished products, state-ofthe-art turning lathes, peeling and grinding machines are available. The production of hot-rolled and forged bars with a diameter of less than 120 mm (4.72 in) is performed with modern peeling and grinding machines. A 60-ton drawing...

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All VDM METALS GMBH catalogs and technical brochures

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