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IPC_E2_R2

Product catalog summary

Introduction
The Ultramagic Balloons Parts Catalogue is designed to assist in identifying spare parts for Ultramagic Balloons. It stresses the importance of fitting parts according to the Maintenance Manual and obtaining authorization from the Local Civil Aviation Authority. Each item has a Catalogue number and Part Number (P/N) for ordering purposes. The catalogue is for identification and ordering only, and Ultramagic reserves the right to change parts without notice.

Symbols and Acronyms
The catalogue uses symbols for assembly, part replacement, and other specifications. Acronyms include POA (Price on Application), ASSY (Assembly), LH (Left Hand), RH (Right Hand), among others related to materials and measurements.

Summary of Sections

Section 1: Envelopes
Section 2: Burners
Section 3: Baskets
Section 4: Hoses & Fittings
Section 5: Fuel Cylinders
Section 6: Burner Frames
Section 7: Solo & Duo Bottom Ends
Section 8: Cold Inflation Fans
Section 9: Accessories & Kits

Section 1: Envelopes
This section details various envelope materials, wires, and fabrics used in Ultramagic Balloons. It includes specifications for karabiners, pulleys, quick links, and other components. Special care is advised when ordering envelope flying wires due to varying lengths.

Envelope Fabrics
The catalogue lists different types of envelope fabrics such as Ripstop, Ultralite, Ultralast, Nomex, and Cordura, each with specific color options and part numbers.

Fabric Repair Tape and Load Tapes
Details on fabric repair tapes and load tapes are provided, including their dimensions and color options.

Ultramagic Illustrated Parts Catalog Summary

1. Webbing and Tapes
Various types of Ultramagic branded webbings and load tapes are listed, including red, blue, black, and white options. These are used for horizontal and vertical load applications, as well as parachute edge tapes. Specific part numbers and descriptions are provided for each type.

2. Threads
The catalog includes polyester and Nomex threads in different colors such as white, blue, grey, black, and red. Each thread type is specified with its part number and length.

3. Velcro Tapes
A range of Velcro tapes in various colors and sizes is detailed, including soft and hard types. The tapes are available in 50mm and 25mm widths.

4. Cords/Ropes
The catalog lists Kevlar-polyester parachute rigging cords and vent lines in different diameters and colors, providing part numbers and descriptions for each.

5. Burners
The MK-21 Burner section includes detailed parts for the double burner assembly, such as burner cans, vaporization coils, fuel hoses, and valve assemblies. Each component is listed with its part number and description.

6. Coil and Can Assembly
This section provides parts for the coil and can assembly, including coil post nuts, bonded washers, and O-rings.

7. Fuel Inlet Assembly
Parts for the fuel inlet assembly are detailed, including fuel inlet posts and associated screws and washers.

8. Main/Liquid Valve Assemblies
The catalog describes components for main and liquid valve assemblies, including valve stems, seats, and handles.

9. Pilot Regulator Valve Assembly
This section lists parts for the pilot regulator valve assembly, such as regulator bodies, knobs, and springs.

10. Igniter Assembly
Components for the igniter assembly are detailed, including igniter housings, ceramics, and end caps.

11. Pilot Light Torch Assembly
Parts for the pilot light torch assembly are provided, including light caps, stems, and jets.

12. Hydraulic System Assembly
The hydraulic system assembly section includes parts such as hydraulic valve assemblies, hoses, and adaptors.

13. Electric Valve Block Assembly
This section details parts for the electric valve block assembly, including solenoid valves and barrier strip spacers.

Pressure Gauge Assembly
This section lists the components of the pressure gauge assembly, including the pressure gauge itself, connection, O-ring, body seal, and cap head screw. Each part is identified by a catalog number and part number.

Pilot Light Regulator and Torch Assembly
This section details the parts of the pilot light regulator and torch assembly, such as the regulator lower and upper bodies, piston, spring, various O-rings, and the pilot flame jet and filter. Each component is listed with its respective catalog and part numbers.

Piezo Ignitor Assembly
The piezo ignitor assembly includes the ignitor unit, support tube, insulator, spring, ceramic electrode, and associated screws and O-rings. Each part is identified by catalog and part numbers.

Pilot Flame Valve Assembly
This section outlines the components of the pilot flame valve assembly, including the valve handle, knob, bonnet, stem, cam, and various washers and screws. Each item is listed with catalog and part numbers.

Main and Liquid Valve Double Action Assembly
This assembly includes parts such as the blast valve handles, cams, stems, O-rings, washers, and springs. Each component is detailed with catalog and part numbers.

Single Burner Mounting
The single burner mounting section lists parts like the valve block, detachable radius arms, special cap head screw, and various washers and pins, each with catalog and part numbers.

Single Burner Specific Parts
This section includes specific parts for the single burner, such as pilot valve handles and knobs, valve cover, and main valve handles, all identified by catalog and part numbers.

Double Burner Assembly
The double burner assembly section lists components like the gimbal block assembly, valve blocks, handle connection, and cap head screws, each with catalog and part numbers.

Burner Coil and Can Assembly
This section details the burner coil and can assembly, including burner coils, can, protection net, mounting bracket, and various screws and O-rings, all identified by catalog and part numbers.

Triple Burner Assembly
The triple burner assembly includes parts such as the gimbal block assembly, mounting bracket, bar handle connections, and various screws and nuts, each with catalog and part numbers.

Overview: The document is an illustrated parts catalog for Ultramagic, detailing various components and assemblies used in their products. It includes sections on burner assemblies, basket parts, hoses and fittings, and fuel cylinders.

1. Quad Burner Assembly: This section lists parts for the quad burner assembly, including gimbal block assemblies, mounting brackets, handle connections, and various screws and lock nuts. Key components include the Ultramagic Gimbal Block Assy and Quad Gimbal Mounting Bracket.

2. Basket Parts: The catalog details parts for baskets, such as nylon flexi rigid rods, karabiners, rod covers, and suede materials in various colors. It also includes basket runners of different sizes and handle ropes in multiple colors and thicknesses.

3. Tekno Baskets Special Parts: This section covers parts specific to Tekno baskets, including honeycomb panels, cylinder straps, rod covers, and various screws and washers. It highlights the importance of specifying colors and dimensions when ordering certain parts.

4. Hoses and Fittings: The document emphasizes the need for careful measurement when ordering fuel hoses due to the variety of dimensions and couplings. It provides details on vapor hoses, liquid hoses with different connectors, and fittings and accessories like hose connectors and dust caps.

5. Fuel Cylinders: This section includes parts for liquid valves, bleed valves, pressure relief valves, contents gauges, and vapor valves. It specifies the types of connectors and seals used, along with the dimensions of various valves.

Key Recommendations: The catalog advises providing specific dimensions and colors when ordering certain parts, especially for custom or special orders. It also highlights the importance of using the correct part numbers to ensure compatibility and proper fit.

Overview: The document is an illustrated parts catalog for Ultramagic, detailing various components and assemblies used in their products. It includes quick couplings, fuel assemblies, burner frames, gimbal assemblies, and more.

1. Quick Couplings: This section lists various quick coupling parts such as the Legris Standard and Tema 1300 vapor quick coupling. It includes part numbers and descriptions for extended purge kits, blank plugs, and padded jackets in different colors and sizes.

2. Fueltek Assembly: Components related to the Fueltek system are detailed here, including readouts, charge cables, battery chargers, and auxiliary power assemblies. Each item is listed with its part number and description.

3. Burner Frames: This section covers single and old-style burner frames, listing various gimbal saddles and screws. It provides specifications for different tube sizes and materials used, such as brass and stainless steel.

4. Centre Gimbal Assembly: Details the components of the centre gimbal assembly, including gimbal block bodies, end caps, screws, washers, and bearings. It specifies compatibility with different frame styles.

5. Solo & Duo Bottom Ends: Describes the configurations for solo and duo burner setups, including coil assemblies, isolation valves, and mounting brackets. It also lists various screws, washers, and nuts used in these assemblies.

6. Cold Inflation Fans: Lists fiberglass and wood blade propellers for different engine types, along with their availability status. It includes details on blade impellers, blanking plugs, and various screws and washers used in fan assemblies.

7. Cage Accessories: Provides information on cage accessories such as hex head screws and plain washers, used for fixing and securing components.

Key Takeaways: The catalog provides a comprehensive list of parts with detailed descriptions and part numbers, essential for maintenance and assembly of Ultramagic products. It highlights the availability of certain parts and offers alternatives where applicable.

Ultramagic Illustrated Parts Catalog Summary

1. Engine Mounting Components
- M6 Guards Nyloc Nut and M8 Guards Nyloc Nut made of stainless steel are used for securing components.
- Various screws, washers, and nuts are specified for engine mounting, including M8x55 hex drive screws and M8 plain washers.

2. Accessories and Kits
- Tethering equipment includes single, Y-type, and W-type quick release assemblies.
- Maintenance kits contain tools and consumables such as Allen keys, special keys, and circlip pliers.
- The MK-21 Complete Spares Kit Box includes various O-rings, washers, screws, and valve assemblies.
- Basic maintenance and seal kits for MK-21 and Powerplus systems are detailed, including O-rings and bonded washers.

3. Other Accessories
- Refuel hoses and filters are available in different types, including Rego and Tema 3810 types.
- Protective equipment includes top cylinder protection and first aid/fire extinguisher padded bags.
- Additional accessories include pilot bags, fire extinguishers, pilot restraint harnesses, and drop lines.

4. Recommendations and Best Practices
- Ensure the correct type and size of components are used for specific applications to maintain safety and functionality.
- Regular maintenance and replacement of parts as per the kits provided to ensure optimal performance.

This catalog provides a comprehensive list of parts and accessories for Ultramagic systems, detailing specifications and applications for each component.

Catalog excerpts

FACTORY ULTRAMAGIC, S.A. Aeròdrom Igualada – Òdena, s/n 08700 Igualada (BCN – Spain) Phone (+34)93.804.22.02 – Fax (+34) 93.803.56.04 Spares Order: [email protected] Technical Office: techinfo@ultramagic

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INTRODUCTION This Ultramagic Balloons Parts Catalogue has been designed to enable an easy identification of the spare parts that you may need for your Ultramagic Balloon. Parts must be always fitted in accordance with the appropriate Maintenance Manual, which can be downloaded from the Ultramagic website (www.ultramagic.com). The authorisation to carry out work on your balloon is given in any case by the Local Civil Aviation Authority according to the regulation applicable. However should you have any queries whatsoever then please contact your dealer or the Ultramagic ...

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SYMBOLS AND ACRONIMS Assembly Part may require adjustment before or at assembling Part replacement ‘on condition’ * Symbols above are used as guidance only. Handling and fitting of the parts must always be carried out in accordance to the latest approved Maintenance Manual, which always takes precedence to this IPC.

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FDS LINES PULLEY (SEWN TO PARACHUTE)

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ENVELOPE WIRES Special care should be taken when ordering envelope flying wires, as lengths vary depending on the position on the envelope. However there are 4 identical sets of wires on each envelope terminating at each corner of the load frame. The exception to this rule is where an 8 pole system is used with larger baskets/envelope combinations but there are still 4 sets of wires around the envelope. The wires can be a single wire or consist of a pair, again depending on the position on the envelope wire. Where the wire to be replaced is part of a pair then both parts must be replaced. ...

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PARACHUTE EDGE TAPE BLACK (Dashed) KEVLAR ARAMIDE LOAD TAPE – Tekno Envelopes

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DESCRIPTION 2.5mm KEVLAR‐POLYESTER PARACHUTE RIGGING CORD 3.0mm KEVLAR PARACHUTE RIGGING CORD 4.0mm BLUE KEVLAR CORE VENT LINE

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SECTION 2. BURNERS A. MK‐21 BURNER DOUBLE BURNER ASSEMBLY CENTREGIMBAL MOUNTING

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PILOT REGULATOR VALVE ASSEMBLY (FILTER NOT INCLUDED) PRESSURE GAUGE ASSEMBLY (INCLUDES BACK SEALS)

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BURNER BLOCK Fuel hose

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VALVE COVER VALVE BODY ASSY (COMMON) MAIN HANDLE LIQUID HANDLE

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LIQUID VALVE HANDLE– ALTERNATIVE, FIXED OPEN (BLUE) NYLON THRUST WASHER – LIQUID VALVE (VARIOUS THICKNESSES) LIQUID VALVE HANDLE – STANDARD, DEAD MAN'S (BLUE)

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REGULATOR FILTER (INCLUDES O‐RING)

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PILOT LIGHT CAP (INCLUDES MESH AND GRUB SCREW)

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VARIOUS POSNS FEMALE SPIN COUPLING RIGHT HAND TOMAC CYLINDER ASSEMBLY

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ISOLATION VALV E SUB-A S SY

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REMOTE CONTROL MODULES (ELECTRONICS ONLY)

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CRUISE CONTROL VALVE ASSEMBLY – RIGHT HAND CRUISE CONTROL VALVE ASSEMBLY – LEFT HAND LEFT HAND RIGHT HAND VAPOUR BALL VALVE ¼”NPT RIGHT HAND* VAPOUR BALL VALVE ¼”NPT LEFT HAND*

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CENTRE GIMBALTRIPLE ASSEMB LY ID

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CENTRE GIMBAL QUAD ASSEMB LY ID

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BOTTOM VIEW RIGHT PILOT REGULATOR VALVE ASSEMBLY – BLUE LEFT PILOT REGULATOR VALVE ASSEMBLY – RED

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LEFT LIQUID VALVE HANDLE (DEAD MAN) – RED

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IGNITER ELECTRODE (FOR BURNER WITH VAPOUR PILOT LIGHT) PRESSURE GAUGE (INCL. COPPER SEAL) LEFT SIDE BURNER CAN ‐ LIMITED AVAILIABILITY‐ LEFT SIDE BURNER CAN (VAPOUR PILOT) ‐ LIMITED AVAILIABILITY‐ RIGHT SIDE BURNER CAN ‐ LIMITED AVAILIABILITY‐

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LIQUID PILOT VALVE, INCL. NUT & WASHER (COMMON TO LH AND RH)

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MAIN VALVE HANDLE LH (SMOOTH) INCL. REGISTRATION SYSTEM MAIN VALVE HANDLE RH (SLOTTED) INCL. REGISTRATION SYSTEM

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MALE UNION FITTING (INCL. CONCIAL SEALS AND NUT)

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SECTION 2C. BMK‐008 POWERPLUS SPORT Due to the sharing of parts, Double burner version of the Powerplus Sport is used for P/N identification. Specific items applicable only to the single version are shown in separate assemblies at the end of this section.

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PILOT LIGHT INLET FILTER HOUSING (INCL. FILTER)

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BLAST & LIQUID JET VALVE SLEEVE O‐ RING

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SINGLE BURNER MOUNTING TO BURNER FRAME ST STL DETTACHABLE RADIUS ARM ‐ BURNER SIDE ST STL DETTACHABLE RADIUS ARM ‐ FRAME SIDE

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PILOT LIGHT INLET FILTER HOUSING (INCL. FILTER)

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TRIPLE BAR HANDLE CONNECTION SHORT

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RAW HIDE* (SENT SOAKED OR DRIED)

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TOWING PLATES (PAIR) INCL. BOLTS & NUTS

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EXTERNAL CYLINDER SUPPORT BRACKET LEFT

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CROSS TENSOR – BUCKLE END (FOR BOTH SHORT AND LONG SIDES) INTERNAL CYLINDER CROSSED STRAPS WITH POCKET, VARIOUS COLORS*

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SECTION 4. HOSES AND FITTINGS Special care should be taken when ordering fuel hoses, due to the variety of dimensions and couplings. It is strongly recommended to measure the existing hose as shown below and provide the right Part Number. LENGTH

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CYLINDER INTERCONNECTION “T” HOSE – REGO

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LIQUID TAKE OFF VALVE BARE (INCL. BLUE HANDLE)

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FOR INTEGRATED TYPE REF. VAPOUR VALVE SECTION PRESSURE RELIEF VALVE – REGO, BRASS (VALVE ONLY, OLD STYLE)* PRESSURE RELIEF VALVE – TECVAL (COMPLETE, INCL. DEFLECTOR & CAP) PRESSURE RELIEF VALVE – TECVAL (VALVE ONLY) PRESSURE RELIEF VALVE DEFLECTOR FITTING FOR INTEGRATED TYPE ‐ ‐ ‐ ‐ REF. VAPOUR VALVE SECTION Valves are delivered with Date engraved for service life control

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