UL260iS
UL260iS
The Illustrated Parts Catalogue (IPC) for ULPower engines UL260i, UL260iF, and UL260iS provides detailed illustrations and descriptions of engine components. It includes exploded views and assembly drawings, with parts listed alongside their respective drawings to assist in identifying parts for maintenance and repair.
The document highlights the importance of using the engine serial number for inquiries or spare parts orders due to ongoing modifications for product improvement. The serial number is located on the front left side of the crankcase.
Each section begins with an exploded view or assembly drawing, followed by a detailed parts list. The catalogue specifies the number of parts per assembly and per engine, and includes torque specifications for fasteners.
- Cylinder Head and Cylinder: Details components such as cylinder head assemblies, spark plugs, and valve guides, with specific torque requirements and notes on the application of products like Loctite and high-temperature grease.
- Crankcase, Oil Sump, and Dipstick: Lists parts including crankcase components, oil seals, and dipstick assemblies, with notes on sealing and torque specifications.
- Oil Pump Assembly: Describes the oil pump housing, rotor set, and associated components, with instructions on sealing and torque application.
- Camshaft and Valve Train: Covers camshaft components, push rods, and valve springs, with specific assembly notes and torque requirements.
- Crankshaft, Conrod, and Piston: Includes details on crankshaft bearings, connecting rods, and pistons, with notes on lubrication and torque specifications.
- Inlet Manifold, Injectors, and Throttle (Single ECU): Provides information on inlet collectors, injectors, and throttle assemblies, with detailed assembly instructions and torque specifications.
The catalogue also includes sections on fuel lines, engine mount plates, exhaust systems, breather and oil/air separators, oil thermostats, ignition and engine control units, and accessories. Each section provides detailed parts lists and assembly instructions.
This IPC is a comprehensive guide for the maintenance and repair of ULPower engines, providing essential information on parts identification, assembly, and specifications.
This document is the Illustrated Parts Catalogue for ULPOWE engines UL260i, UL260iF, and UL260iS, detailing parts, assemblies, and revisions up to Revision 17 dated April 1, 2022.
- Inlet Manifold, Injectors, and Throttle: Lists components such as the inlet collector, injectors, and throttle assembly. Key parts include copper sealing rings, air temperature sensors, and various screws with specified torque requirements. Notable notes include the application of sealing silicone and Loctite.
- Fuel Lines: Details components like fuel line cross short, banjo bolts, and copper sealing rings. Specific torque values and assembly instructions are provided.
- Engine Mount Plate, Starter, and Alternator: Lists parts such as the engine mount plate, starter engine, and alternator components. Includes specific assembly notes and torque specifications.
- Exhaust System: Describes parts like stainless steel exhaust tubes, mufflers, and exhaust gaskets. Notes include the application of high-temperature resistant grease.
- Breather and Oil/Air Separator: Covers components such as cloth braided hoses and oil/air separator assemblies. Includes details on hose clamps and reduction parts.
- Oil Thermostat: Lists parts like plugs, copper sealing, springs, and bimetal components. Notes on replacement and torque specifications are included.
- Ignition and Engine Control Unit: Details ignition coils, engine control units, and wiring looms. Includes assembly notes and torque requirements.
- Accessories: Covers additional components like regulators, fuel filters, and cylinder head ram air boxes. Includes assembly instructions and part specifications.
- Revisions: The document includes a detailed revision history from Revision 8 (2015) to Revision 17 (2022), highlighting changes in part numbers, specifications, and assembly instructions.
Throughout the document, specific notes on the application of sealing materials, torque specifications, and assembly instructions are provided to ensure proper installation and maintenance of engine components.
Catalog excerpts
Illustrated Parts Catalogue
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Illustrated Parts Catalogue Please fill in your engine and aircraft details for further reference: Aircraft type Introduction Remarks The illustrations in this Illustrated Parts Catalogue show the typical construction. They may not represent in full detail or the exact shape of the parts which have the same or similar function. Modifications All efforts are made to ensure the accuracy of this Illustrated Parts Catalogue at the time of publication. ULPower, however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on its products...
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Illustrated Parts Catalogue
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Illustrated Parts Catalogue
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Illustrated Parts Catalogue
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Illustrated Parts Catalogue Cylinder Head Right Cylinder Head Left Valve Guide Exhaust Valve Seat Cylinder Head Assembly Inlet Valve Seat Spark Plug Cylinder Head and Cylinder Cylinder Head Washer Socket Cap Screw – M8x1x35 - 12.9 Steel Cylinder Head Plug Locking plate M4 bolt Hexagon head screw M4x6 - 8.8 Steel - Zinc Plated Valve Cover Socket Cap Screw – M5x16 - 8.8 Steel - Yellow Passivated Copper Sealing Ring ø8x12x1 Cylinder Head Oil Line Left Assembly Cylinder Head Oil Line Right Assembly Cylinder Gasket Cylinder Head Oil Filter Cloth braided hose Ø5,5 x Ø10,5 (1) Apply high temperature...
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Illustrated Parts Catalogue (1) Apply Sealing Silicone - Elring No. 030.792 (3) Apply Engine oil (5) Quick gasket (Loctite 5910) (Outer dia Seal) (2) Apply Loctite 266 (Loctite 26773) (4) Apply Loctite 542
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Illustrated Parts Catalogue Crankcase Left Thrust Bearing Mount Socket Cap Screw - M6x25 - 8.8 Steel - Yellow Passivated Engine Model Number Plate Button Head Socket Cap Screw - M3x8 - 10.9 Steel - Zinc Plated Copper Sealing Ring ø12x17x1.5 Hexagon Socket Screw Plug - M12x1.5 Crankcase, Oil Sump and Dipstick Description Copper Sealing Ring ø10x14x1.5 Stud Short Stud Long Crankcase Right Socket Cap Screw - M6x100 - 8.8 Steel - Zinc Plated Dipstick Tube Oil Pickup Tube with Filter Socket Cap Screw - M5x16 - 8.8 Steel - Yellow Passivated Socket Cap Screw - M6x16 - 8.8 Steel - Yellow Passivated Copper...
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Illustrated Parts Catalogue
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Illustrated Parts Catalogue Socket Cap Screw - M5x16 - 8.8 Steel - Yellow Passivated Socket Cap Screw – M6x25 - 8.8 Steel - Yellow Passivated Copper Sealing Ring ø12x17x1.5 Hexagon Socket Screw Plug - M12x1.5 Pressure Relief Spring Copper Sealing Ring ø14x18x1.5 Hexagon Socket Screw Plug - M14x1.5 (1) Apply sealing silicone – Elring No. 030.792
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Illustrated Parts Catalogue
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Illustrated Parts Catalogue Camshaft and Valve Train Camshaft Gear Socket Cap Screw - M6x10 - 12.9 Steel Tappet Adjusting Screw Rocker Tappet Right Socket Cap Screw - M6x16 - 12.9 Steel Rocker Shaft Rocker Tappet Left Collet Valve Spring Lock Valve Spring Retainer Top Valve Spring Valve Stem Seal Valve Spring Retainer Bottom Inlet Valve Exhaust Valve (1) Apply Loctite 266 (Loctite 26773) (3) Apply engine oil
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Illustrated Parts Catalogue
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Illustrated Parts Catalogue Crankshaft Bearing Set (Contains piece 2, 3) Crankshaft Bearing Half 1 Crankshaft Bearing Half 2 Thrust Bearing Thrust Bearing Disc Spring Thrust Bearing Retention Ring Prop Flange Drive Lug ø14 Propeller Propeller Propeller Propeller Prop Flange Bolt Locking propeller flange bolt Crankshaft Gear Socket Cap Screw - M8x1x35 - 12.9 Steel Piston -18cc (“I”engines) Piston -7cc (“iS” engines) Thrust Bearing Disc Thrust Bearing Retention Ring Outer Thrust Bearing Disc Spring Outer Flange Flange Flange Flange Oil Stop Crankshaft Front hexagon socket set screw M6x12 Crankshaft,...
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Illustrated Parts Catalogue (1) Apply Sealing Silicone - Elring No. 030.792
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Illustrated Parts Catalogue Inlet Collector Injector + Sensor Holder Injector + Sensor Holder (Forced Cooling) Copper Sealing Ring ø12x17x1.5 Hose Clamp sinle use ø 47 Inlet Tube Right Injector + Fuel Pressure Regulator Holder/bypass (Single ECU) Inlet Manifold, Injectors and Throttle Injector Holder Lock Plate Hex Head Screw - M5x16 - 8.8 Steel - Yellow Passivated Fuel Pressure Regulator - 3bar Retaining Ring - bore 36mm Inlet Tube Left Socket Cap Screw - M6x16 - 8.8 Steel - Yellow Passivated Fuel Pressure Regulator Hose (ø4.5x9.5 x 16cm) Copper Sealing Ring ø8x12x1 Throttle assy hall (Contains...
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Protection hose Fp-regulator Copper sealing ring d10xD14x1.5 Fuel pressure sensor Illustrated Parts Catalogue
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Illustrated Parts Catalogue
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Illustrated Parts Catalogue
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Illustrated Parts Catalogue Inlet Collector Injector + Sensor Holder Injector + Sensor Holder (Forced Cooling) Copper Sealing Ring ø12x17x1.5 Hose Clamp sinle use ø 47 Inlet Tube Right Injector + Fuel Pressure Regulator + sensor Holder /bypass (Dual ECU) Injector Holder Lock Plate Hex Head Screw - M5x16 - 8.8 Steel - Yellow Passivated Fuel Pressure Regulator - 3bar Retaining Ring - bore 36mm Inlet Tube Left Socket Cap Screw - M6x16 - 8.8 Steel - Yellow Passivated Fuel Pressure Regulator Hose (ø4.5x9.5 x 16cm) Copper Sealing Ring ø8x12x1 Throttle assy hall (Contains piece 20 - 33) Flanged Button...
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Protection hose Fp-regulator Copper sealing ring d10xD14x1.5 Fuel pressure sensor Illustrated Parts Catalogue (1) Apply Sealing Silicone - Elring No. 030.792 (2) Loctite 266 (Loctite 26773) (3) Apply engine oil
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Illustrated Parts Catalogue
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Illustrated Parts Catalogue
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Illustrated Parts Catalogue Fuel line cross short Fuel return line 2.6 – 3.9 Banjo bolt M12x1.5 Long Copper sealing ring d12xD17x1.5 Fuel lines
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Illustrated Parts Catalogue (1) Apply Sealing Silicone - Elring No. 030.792 (4) Apply engine oil (5) Apply Loctite 573 (3) Apply Loctite 266 (Loctite 26773)
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Illustrated Parts Catalogue Engine Mount Plate, Starter and Alternator Engine Mount Plate Rubber Engine Mount (50/55 Shore) Locking plate hall sensor Starter Engine Socket Cap Screw - M4x35 - 8.8 Steel - Zinc Plated Socket Cap Screw - M5x30 - 8.8 Steel - Yellow Passivated Socket Cap Screw - M8x40 - 8.8 Steel - Yellow Passivated Stud - M6x20 - Yellow Passivated Hall Sensor Prevailing torque type hexagon nut - M6 – Zinc plated Socket Cap Screw - M6x25 - 8.8 Steel - Yellow Passivated Alternator Stator Spacer Socket cap screw thin - M6x16 - 8.8 Steel – Zinc plated Alternator Stator Hexagon head screw...
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