TruLaser Weld

Your benefits TruLaser Weld Earn more with laser welding So the range of services you offer already includes welding? Great! But now imagine you had a new welding system that could make parts 90 percent faster while cutting costs by 65 percent. We can show you how to achieve that. Read on to find out more. Automated laser welding catapults your sheet metal operations into a new league. *  ompared to manual TIG welding. Figures based on the joining process for a mild steel cover with an aesthetically superior finish. C See sample calculation

TruLaser Weld Create opportunities_________________________ 4 – 5 Exploit savings potential, identify growth potential LaserNetwork_________________________________17 Boost your capacity Laser welding pays off_______________________ 6 – 7 Unlimited possibilities Program faster, produce in parallel ________________________ 18  – 19 TruTops Weld, the navigation system for laser welding The right method every time _________________ 8 – 9 An overview of laser welding Get up to speed with laser welding _________ 20  – 21 Our production launch package It pays off! ____________________________________10...

Your benefits TruLaser Weld Create opportunities Becoming an early adopter of laser welding gives you the chance to earn significantly more by letting you produce parts at a fraction of the cost. It also brings new contracts your way because you can work faster and offer more than your competitors. The fact is that joining offers more potential to save money than any other machining step in the sheet metal process chain! Provide outstanding quality High-quality seams Minimal distortion Reproducible results Are your customers looking for extremely stable or visually appealing seams? If so, laser...

TruLaser Weld Your benefits Save time, cut costs Less finishing work Huge time benefits Lasers produce high-quality seams, often without requiring any finishing or grinding at all. Distortion is also kept to a minimum, eliminating the need for straightening. What’s more, laser welding offers big savings on consumables such as grinding wheels. Laser welding is fast – and that makes it highly productive. It also involves fewer secondary operations, so you save an enormous amount of time. See how much time you can save in this short video: www.trumpf.info/eki40u The longer your current welding process...

TruLaser Weld Laser welding pays off Quality matters – and the benefits of laser welding are coming to the fore in many different industries. These include machine builders, kitchen and furniture makers, installation engineering, design engineering, and luminaire technology, as well as the food industry and electronics sector. Strong, deep, tight welds are crucial for applications such as water tanks. In contrast, counter segments require aesthetically pleasing visible weld seams with a smooth, rounded surface. Tank and equipment manufacturing, food technology Mechanical and plant engineering...

TruLaser Weld Construction of machines and housings Food technology, kitchen makers Key requirements: Minimal distortion, aesthetically pleasing Key requirements: Minimal distortion, aesthetically pleasing Key requirements: Aesthetically pleasing, tight weld Example: Terminal box Mild steel (bottom), stainless steel (middle), and aluminum (top): Laser welding produces high-quality results with a range of different materials. Example: Mild steel cover Heat conduction welding delivers beautifully rounded welds with virtually no distortion of the part, even with long weld seams. Example: Stainless...

TruLaser Weld The right method every time Heat conduction welding, deep welding, or FusionLine – simply choose the best welding method for each part. And remember: You can use our laser welding system with all standard materials, such as mild steel, stainless steel, and aluminum. Laser welding is tremendously versatile Heat conduction welding Deep welding Aesthetically pleasing welds and maximum surface quality: The laser melts the workpieces along the joint, providing the perfect connection for thin-walled pieces. Heat conduction welding produces visually appealing visible seams with low distortion....

TruLaser Weld FusionLine: Tolerant laser welding Higher utilization rate You can produce parts true to the drawings and more kinds of parts because there is less or even no need to redesign. Less demanding FusionLine is forgiving when it comes to slight inaccuracies that may arise during bending, for example. It allows you to bridge gaps of up to 1 mm. Less finishing work The quality of the weld is significantly higher than arc welding, even though it isn’t quite as good as a pure laser weld. Fully flexible Use FusionLine, heat conduction welding and deep welding on the same part without retooling....

Sample calculation TruLaser Weld It pays off! The figures below are based on the example of a mild steel cover requiring an aesthetically superior finish. By using automated laser welding, you can join the pieces more than 90 percent faster and cut the cost per part by 65 percent. Since joining makes up the lion’s share of part costs, this results in 50 percent cost savings for the overall sheet metal process chain. 500 pieces a year (10  batches of 50) x 1.5 mm mild steel 122 cm weld seam Laser welding Hourly cost* Fixture costs Programming time Set-up time per batch Welding time per part Handling...

TruLaser Weld User feedback User feedback “The only thing I regret is that we didn’t start earlier.” Werner Neumann, CEO of CBV Blechbearbeitung GmbH Customers such as Mr. Neumann are already enjoying the benefits of laser welding in practice. The company CBV Blechbearbeitung GmbH is a contract manufacturer based in Laasdorf, Germany, that serves a wide range of industries. Werner Neumann’s customers rely on his expertise right from the part design phase. One example is an aluminum U-shaped profile with close-fit areas, holes, and notches, which in the past was milled from solid material. “Now...