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Laser systems brochure

Laser systems brochure
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Laser systems brochure

Product catalog summary
Introduction
The document provides an overview of TRUMPF's laser systems, emphasizing their technological advancements and applications across various industries. TRUMPF, a leader in laser and production technology since 1923, is renowned for its innovations.
Why TRUMPF Laser Systems are Captivating
TRUMPF laser systems are versatile tools used for cutting, welding, and surface processing. They offer stable parameters, reliable processes, and high-quality results, designed for easy integration and automation to enhance productivity and cost-efficiency.
TruLaser Cell 8030
The TruLaser Cell 8030 is a compact 3D laser cutting machine ideal for hot-formed components, offering maximum productivity, superior energy efficiency, and automation for short cycle times. Innovations like the ObserveLine slug detection system and FocusLine automatic focal position adjustment enhance process reliability.
TruLaser Cell Series 7000
This series offers flexible laser systems for 2D and 3D component processing, suitable for both prototypes and high-volume production. It supports cutting, welding, and deposition welding with a modular design and customizable options, ensuring high processing quality and cost-efficient manufacturing.
TruLaser Robot Series 5000
This series features robot systems with solid-state lasers for welding and cutting complex geometries, suitable for large-scale and small batch sizes, emphasizing flexibility and precision in laser processing.
TruLaser Cell 3000
The TruLaser Cell 3000 is an all-purpose laser machine for cutting and welding small to medium-sized 2D and 3D components, offering versatility and efficiency in various applications.
TruLaser Cell Series 1000
This series provides variable beam guidance systems for continuous welding of coils, tubes, or profiles, designed for easy integration and high productivity.
TruLaser Station 5005
The TruLaser Station 5005 is a compact and ergonomic laser welding workstation for small and medium-sized components, emphasizing ease of use and efficiency.
TruServices
TRUMPF offers exceptional service and support, ensuring customers benefit from their extensive experience and technological expertise.
Conclusion
TRUMPF's laser systems provide cutting-edge technology, reliability, and efficiency across various industrial applications. Their modular design and automation capabilities make them a preferred choice for enhancing productivity and reducing costs.
Technical Specifications and Benefits
The document details technical specifications and benefits of various TRUMPF laser systems, including the TruLaser Cell Series 7000, TruLaser Robot Series 5000, TruLaser Cell 3000, and TruLaser Cell Series 1000. Each section highlights unique features, capabilities, and advantages for industrial applications.
TruLaser Cell Series 7000
  • Specifications: Models 7040, 7020, and 7006 with varying working ranges and axis capabilities, offering high-speed and precise laser cutting with dynamic optics.
  • Laser Power: Supports up to 15000 W for CO2 lasers and 6600 W for solid-state lasers.
  • Precision: High repeatability and low position deviation ensure accurate machining.
TruLaser Robot Series 5000
  • Cost-Effectiveness: Designed for low operating costs with a compact footprint, suitable for laser welding.
  • Flexibility: Modular and turnkey system with options for cutting, welding, and more.
  • Automation: Features like TeachLine and integration with TRUMPF LaserNetwork enhance efficiency and reduce costs.
TruLaser Cell 3000
  • Versatility: A 5-axis machine for 2D and 3D cutting and welding, suitable for various industries.
  • Productivity: Supports different materials with minimal downtime due to FocusLine Professional.
  • Automation and Ergonomics: Easy automation and user-friendly programming with TruTops software.
TruLaser Cell Series 1000
  • Integration: The TruLaser Cell 1100 Basic Edition is robust and easy to integrate into existing systems.
  • Cost Efficiency: Offers minimal costs per meter of welded material with reliable weld tracking.
Overview of TruLaser Cell 1100 Basic Edition
Designed for cost-effective laser tube welding, particularly for continuous welding of coils and tubes. It supports welding of mild and stainless steel with thicknesses from a tenth of a millimeter to several millimeters, allowing the use of two shielding gases simultaneously for optimal results. It integrates easily with roll forming systems, offering low investment costs and high welding speeds, reducing costs per meter compared to arc welding methods.
Process Reliability and Features
User-friendly system with manual adjustment of mechanical axes and optional mechanical weld tracking for process stability. SpeedLas optics enable high welding speeds with shallow depths. The diameter adjustment mirror allows selection of different laser beam diameters for optimal processing.
TruLaser Cell Series 1000
The TruLaser Cell 1100 is a flexible beam guidance system for continuous welding of tubes and profiles, handling various materials including mild steel, stainless steel, aluminum, and non-ferrous metals, with thicknesses from a tenth of a millimeter to several millimeters. The system achieves welding speeds up to 100 m/min and features robust encapsulated beam guidance and water-cooled copper mirrors.
Customization and Efficiency
The system can be configured to meet specific requirements, including strokes, linear axes, working height, and travel area. It supports CO2 and solid-state lasers, with adjustable optics for application optimization. The SeamLine process sensor technology ensures reproducible results and reduces process gas usage by up to 35%.
SeamLine Pro Sensor System
The SeamLine Pro system provides comprehensive process monitoring, reducing adjustment work and rejects. It uses a CMOS camera for real-time monitoring and ensures precise seam position regulation. The system is capable of remote operation via TRUMPF’s Telepresence connection.
TruLaser Station 5005
The TruLaser Station 5005 is a compact, ergonomic workstation for welding small and medium-sized components, featuring up to five axes and various focusing optics, including scanner optics. The station is user-friendly, with a touch screen interface and standard process monitoring camera.
Service and Support
TRUMPF offers comprehensive service from planning to optimization, with around-the-clock support. Services include machine maintenance, upgrades, training, and remote diagnostics. TRUMPF also provides financing solutions and service agreements to ensure system availability.
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Catalog excerpts

Laser systems brochure-1

Laser systems: Machine Tools / Power Tools Laser Technology / Electr

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Laser systems brochure-2

Giving you the edge in laser technology. Contents Giving you the edge in laser technology.  The TRUMPF Group ranks among the world’s leading  2 m ­ anufacturers of laser and production technology. Our i ­nnovations set the standard – in lasers and laser systems, Why TRUMPF laser systems are ­captivating.  in electronics, and in machine tools.  4 Our customers have relied on the superior quality of our t ­ echnical solutions since 1923. The first 5-axis machine in 1986 and the combination of laser and robot technology TruLaser Cell Series 7000  in the 1990s were milestones in laser processing....

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Laser systems brochure-3

TruLaser Cell 8030 Compact 3D laser cutting machines for maximum productivity and minimal part costs, ideal for cutting hot-formed components. TruLaser Cell Series 7000 High-end laser machines for cutting, welding and deposition welding of large 3D components with CO2 or solid-state lasers. TruLaser Robot Series 5000 Robot systems with solid-state lasers for welding and cutting complex g ­ eometries for both large-scale series and small batch sizes. TruLaser Cell 3000 All-purpose laser machines for cutting and welding small and medium-sized 2D and 3D components using solid-state lasers. TruLaser...

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Laser systems brochure-4

Why TRUMPF laser systems are ­captivating. The most versatile tool in the world. Always the right laser. Laser cutting, laser welding and surface processing – there At TRUMPF, you will find the exact beam source that you need. are few tools as versatile as the laser. For this reason, TRUMPF From 20 W solid-state lasers to 20 kW CO2 units, fast flow or l ­aser technology is used in many different industries. What­ diffusion cooled, pulsed, for high-speed cutting, laser deposi- ever your processing needs or application, our lasers always tion welding, or microprocessing. provide stable parameters...

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Laser systems brochure-5

TRUMPF LaserNetwork: Lasers and systems working together in perfect harmony. Everything for automation. Select a product that makes your work easier from our com- TRUMPF laser systems have a modular design so your machine prehensive range of automation components. You will find is perfectly tailored to your applications. This feature and a variety of processing tables as linear or rotary changers for a broad array of focusing optics give you a wide processing automated production and two-station operations for parallel loading while processing. The TRUMPF LaserNetwork offers special benefits....

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Laser systems brochure-6

TruLaser Cell 8030: Benefits at a glance. Maximum productivity. for the 3D cutting of hot-formed components. Thanks to newly developed technologies and optimized details it offers even Superior energy efficiency. Automated for short cycle times. Innovations to increase process reliability. The second-generation TruLaser Cell 8030 sets the standard greater process reliability combined with arguably the highest productivity on the market. For example, the ObserveLine slug detection system responds 10% faster than before, making it the swiftest sensor system currently available and guaranteeing...

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Laser systems brochure-8

Superior energy efficiency. Automated for short cycle times. The compact TruLaser Cell 8030 is now also available with the Following the advances that have been made with the machine TruDisk 2000 solid-state laser with 2 kW laser power. Its itself, productivity bottlenecks are now frequently found in outstanding beam quality allows virtually identical machining manual loading and unloading. Happily, help is at hand in the times to those achieved by the tried-and-tested TruDisk 3001. form of the rotary indexing table, which means separating the In addition, the TruDisk 2000’s lower power consumption...

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Laser systems brochure-9

Innovations to increase process reliability. Compact footprint. You have numerous functions to choose from to make your The TruLaser Cell 8030 takes up less than 50 m² of floor space. production processes more reliable. Patented inventions such The electrical control units are integrated in the body of the as the ObserveLine visual slug detection function help to machine and the overall design guarantees a rapid startup. You i ­ncrease part quality and the reliability of your production pro- can integrate the new machine into your existing manufactur- cess. The sensors act so quickly that their...

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Laser systems brochure-11

TruLaser Cell 8030 TruLaser Cell 8030 Working range X | Y | Z axis Axis speed X | Y | Z linear axis B | C axis Axis acceleration Simultaneous X | Y | Z axis B | C axis Positioning range[1] Linear axes X | Y | Z Rotating axes B | C Positioning deviation[1] Linear axes X | Y | Z Rotating axes B | C TRUMPF lasers TruDisk 2000, TruDisk 3001, TruDisk 4001 Available lasers Laser power Beam quality Rotary changer | Rotary indexing table Diameter Time to completely rotate the rotary changer Typical rotation time P ure mechanical precision without control compensation, measured in accordance with VDI...

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Laser systems brochure-12

TruLaser Cell ­Series 7000 TruLaser Cell Series 7000: Benefits at a glance. Modular design and customized retrofit options. you have everything you need – regardless of whether you want to process two- or three-dimensional components or Flexible processing options. The best processing quality. Cost-efficient manufacturing. With a flexible laser system from the TruLaser Cell Series 7000, Easy, ergonomic operation. tubes. This applies to manufacturing prototypes as well as high-volume serial production. You can cut or weld thin and thick metal components, or even specifically change surfaces with...

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Laser systems brochure-13

Modular design and customized retrofit options. The TruLaser Cell Series 7000 gives entry-level users easy and Numerous automation modules increase productivity. To set up low-cost access to laser processing. Different components and produce simultaneously, the right choice is a two-station can be combined according to a modular principle and easily operation with a partition that divides the workspace into two upgraded when needs change. You can be sure to find the areas. The perfectly attuned safety concept allows you to im- machine you need and the appropriate laser in the TRUMPF plement a...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.