Company Overview
Trelleborg Sealing Solutions is a global leader in precision seals, bearings, and custom-molded polymer components, serving sectors like aerospace, automotive, healthcare, and industrial. With over 70 years of experience, they offer a wide range of technologies including elastomer, silicone, thermoplastic, PTFE, and composites.
Global Presence
Trelleborg operates over 100 facilities worldwide, including manufacturing sites, Customer Solution Centers, and R&D centers, ensuring global reach with local support.
Quality and Standards
All facilities are ISO 9001 certified, adhering to environmental, health, and safety standards to meet market requirements.
Product Portfolio
The catalog includes hydraulic seals like rod seals, piston seals, and wear rings, supported by a proprietary material database with over 2,000 compounds for standard and custom solutions.
ServicePLUS Program
ServicePLUS optimizes customer processes through technical collaboration, quality assurance, delivery management, and tailored production services.
Engineering Tools and Apps
Trelleborg offers online tools and mobile apps for engineers, including the Sealing Solutions Configurator and Chemical Compatibility Check, enhancing productivity and communication.
Conclusion
Trelleborg is committed to sustainable innovation in sealing technologies, ensuring high performance across various industries.
Engineering Tools Overview
The document details Trelleborg's engineering tools and apps, focusing on calculators and selectors for optimizing sealing solutions in hydraulic and pneumatic systems.
Key Tools- O-Ring Calculator: Calculates O-Ring sizes and design parameters.
- Versatile CAD Service: Provides 2D and 3D seal drawings.
- ISO Fits & Tolerances Calculator: Determines fit types using DIN ISO 286 standards.
- Rotary Seal Selector: Assists in selecting rotary seals based on application conditions.
- Hydraulic System Calculator: Designs hydraulic solutions compliant with ISO standards.
- Mobile Tools & Apps: Includes unit converters and hardness calculators.
- Mechanical Engineering Calculator: Offers over 250 formula calculators.
- Aerospace Groove Selector: Provides dimensions for SAE Aerospace groove standards.
- Installation Instructions: Video guides for seal installation.
- Converter – Universal: Offers engineering and scientific unit conversions.
- Electronic Catalog: Digital catalog for browsing Trelleborg's product range.
- Rod Seals: Discusses sealing elements in hydraulic systems, including Turcon® and Zurcon® products.
Conclusion
Trelleborg offers a wide array of tools and applications to support engineers in selecting and designing effective sealing solutions, ensuring compatibility with industry standards.
Redundant Sealing System
Trelleborg has developed innovative sealing systems for leak-free performance in heavy-duty applications, using a tandem arrangement of system seals with Turcon® and Zurcon® materials.
Design Instructions
Lead-in chamfers and rounded edges are necessary on piston rods to avoid damage during installation. Specific chamfer lengths are recommended for different seal profiles.
Surface Roughness
Surface quality is crucial for seal reliability, with specific roughness parameters defined in DIN EN ISO 4287.
Hardware Recommendations
Chrome-plated steel piston rods are recommended for optimal performance, with specific hardness and surface roughness criteria.
Installation Instructions
Ensure piston rods have lead-in chamfers, deburr sharp edges, and clean all parts before installation. Greasing the rod can ease installation.
General Quality Criteria
Trelleborg maintains strict quality standards throughout production, ensuring cost-effective use of seals and bearings.
Quality Standards and Certifications
The document outlines certifications like IATF 16949 for automotive and EN/AS 9100 for aerospace, ensuring compliance with quality standards across market segments.
Storage Guidelines for Polymer Products
Polymer products must be stored to prevent degradation, with specific conditions for packaging, temperature, humidity, light, ozone, deformation, and contact with liquids and metals.
Storage Life and Inspection
Initial and extension storage periods are specified for various materials, with guidelines for inspection before extending storage.
Zurcon® U-Cup RU9 Design and Performance
The Zurcon® U-Cup RU9 offers wear resistance, low friction, and high sealing performance, suitable for hydraulic cylinders and machinery.
Technical Data
Operating conditions include pressure up to 5,800 psi and temperature ranges depending on the media used.
Specifications
Detailed specifications for Zurcon® U-Cup and Buffer Seals, including dimensions and materials, are provided.
Procedures
Installation recommendations emphasize correct installation for optimal performance and longevity.
Standards
The seals conform to ISO 7425/2 groove standards, with specific operating conditions outlined.
Recommendations
A tandem configuration of seals is recommended for heavy-duty applications to ensure leak-free performance.
Key Data from Tables
Tables provide installation recommendations and dimensions for various TSS part numbers.
Advantages
The Zurcon® Buffer Seal offers excellent back-pumping ability and resistance to high temperature and pressure.
Applications
The seals are suitable for medium and heavy-duty applications like mobile equipment and hydraulic cylinders.
Specifications
Detailed specifications for hydraulic rod seals, including Turcon® Stepseal® 2K, are provided.
Material and Design
The Turcon® Stepseal® 2K is made from high-grade materials, offering sliding and wear resistance.
Method of Operation
The Stepseal® 2K operates through hydrodynamic properties, minimizing fluid adherence.
Advantages
The seal offers high sealing effects, extrusion resistance, and low friction.
Technical Data
Operating pressure is up to 8,700 psi, with a velocity of up to 50 ft/s.
Materials
Various material combinations are available for different applications.
Applications
The seal is used in mobile hydraulics, machine tools, and automotive industry applications.
Redundant Sealing System
A tandem configuration with the Stepseal® 2K and Zurcon® Rimseal is described.
Overview
The document provides detailed specifications and recommendations for hydraulic rod seals, focusing on Turcon® Stepseal®2K and Stepseal®V products.
Installation Recommendations
Installation recommendations for various rod diameters and groove dimensions are provided.
Ordering Example
An example is provided for ordering the Turcon® Stepseal®2K.
Turcon® Stepseal®V Description
The Stepseal®V is a dynamic sealing solution with a check valve function.
Advantages and Features
The Stepseal®V offers increased leakage control and prolonged seal life.
Technical Data
Technical limits for the Stepseal®V are specified.
Material Specifications
Materials used for Stepseal®V are listed, highlighting Turcon® M12.
Material Specifications and Applications
Various materials like steel chrome plated rods and titanium are used in seals, chosen for their properties like low friction and resistance to temperatures and pressures.
Seal Types and Properties
Several types of seals are discussed, each designed for specific applications.
Temperature and Pressure Ratings
Seals operate within specific temperature and pressure ranges.
Installation Recommendations
Installation guidelines are provided for different series of seals.
Redundant Sealing Systems
Redundant sealing systems enhance reliability in hydraulic cylinders.
Advantages and Applications
Seals offer high leak tightness and low friction, suitable for various applications.
Overview
The document provides detailed technical specifications and installation guidelines for Trelleborg's hydraulic seals, focusing on Turcon® VL Seal and Variseal® M2.
Turcon® VL Seal- Design Advantages: Reduced radial depth and lower friction.
- Technical Data: Operating pressure up to 7,250 psi.
- Materials: Various Turcon® and Zurcon® materials available.
Turcon® Variseal® M2- Description: A spring-energized U-Cup seal with good leakage control.
- Advantages: Resistant to fluids and chemicals, low friction.
- Technical Data: Suitable for static and dynamic loads.
- Applications: Recommended for valves, pumps, and actuators.
Installation Recommendations- Detailed groove design and installation guidelines provided.
Materials and Spring Options- Various materials and spring options available for different applications.
Overview
The document provides detailed technical specifications and recommendations for Turcon® Glyd Ring® T, a double-acting O-Ring-energized slipper seal.
Specifications
Designed for hydraulic systems with specific pressure and velocity limits.
Design and Materials
Features a trapezoidal profile cross-section, made from Turcon® and Zurcon® materials.
Advantages
Offers good static leak-tightness and low friction.
Application Examples
Recommended for hydraulic components like cylinders and pumps.
Installation Recommendations
Detailed installation dimensions and recommendations provided.
Technical Data and Notes
Emphasizes that maximum values cannot be used simultaneously.
OverviewThe document provides detailed technical specifications and recommendations for various
hydraulic seal materials and their applications.
Material Specifications- Turcon® T46: Standard for hydraulics with high compressive strength.
- Turcon® T08: Known for high compressive strength.
- Turcon® T40: Suitable for all hydraulic fluids.
- Turcon® T29: Suitable for lubricating fluids.
- Turcon® T05: Suitable for lubricating hydraulic fluids.
- Zurcon® Z53: High abrasion resistance.
- Zurcon® Z80: High abrasion resistance and chemical resistance.
Applications and Properties- Materials designed for hydraulic systems with varying requirements.
Installation Recommendations- Detailed installation guidelines provided.
Technical Data- Operating conditions for Turcon® Glyd Ring® C specified.
Advantages- No stick-slip effect and high wear resistance.
Overview
The document provides detailed specifications and installation guidelines for Turcon® Double Delta® seals, designed for hydraulic and pneumatic systems.
Specifications
Designed to enhance O-Ring performance with Turcon® materials.
Advantages- Compact groove dimensions and easy installation.
Applications
Recommended for hydraulic and pneumatic equipment.
Technical Data- Pressure, velocity, and temperature limits specified.
Materials
Standard materials include Turcon® T46 and T05.
Installation Recommendations
Detailed installation dimensions and recommendations provided.
Additional Information
Other seals available upon request.
Overview
The document provides detailed specifications and guidelines for various hydraulic seals offered by Trelleborg Sealing Solutions.
1. Product Specifications- TURCON® GLYD RING® CR: A double-acting rubber energized rod seal.
- TURCON® AQ-SEAL® 5: An advanced double-acting seal for fluid/gas separation.
- TURCON® CAPTIVE GLYD RING®: Recommended for linear applications.
- TURCON® BUFFER RING: A single-acting seal used as a protector against peak pressures.
- TURCON® WEDGPAK®: Features a triangular elastomer sealing element.
- ZURCON® WYNSEAL M: A double-acting seal with a seal edge profile.
2. Technical Parameters- Seals designed to operate within specific ranges.
3. Design and Installation Instructions- Seals require specific lead-in chamfers and rounded edges.
4. Application Guidelines- Selection of seal type and material should consider application-specific parameters.
5. Ordering Information- Standard piston seals supplied as complete sets.
Surface Roughness Specifications
Emphasizes the importance of surface quality for seal reliability, with specific roughness parameters defined.
Installation Instructions for Piston Seals
General installation instructions include ensuring a lead-in chamfer and using compatible lubricants.
Zurcon® Wynseal Description
The Zurcon® Wynseal is a double-acting seal with a unique seal edge profile.
Technical Data and Materials
Handles pressures up to 3,625 psi and temperatures from -31 °F to +230 °F.
Installation Recommendations
Detailed installation recommendations provided.
Overview
The document provides detailed technical specifications and applications for Zurcon® Wynseal M and Turcon® Glyd Ring® T.
Specifications- Zurcon® Wynseal M: Suitable for double-acting piston seals.
- Turcon® Glyd Ring® T: A double-acting O-Ring-energized slipper seal.
Materials- Zurcon® Wynseal M: Available in materials like Zurcon® Z54.
- Turcon® Glyd Ring® T: Made from materials like Turcon® T46.
Applications- Zurcon® Wynseal M: Used in machine tools and forklifts.
- Turcon® Glyd Ring® T: Recommended for mobile hydraulics and machine tools.
Installation and Ordering
Detailed installation instructions and ordering examples provided.
Overview
The document provides detailed technical specifications and installation recommendations for hydraulic seals, focusing on Turcon® Glyd Ring® and Zurcon® Glyd Ring® P.
Specifications
Material specifications, operating conditions, and installation guidelines outlined.
Installation Recommendations
Detailed tables listing bore diameters and groove dimensions provided.
Technical Data
Technical data on pressure, velocity, and temperature limits provided.
Advantages and Applications
The Turcon® Glyd Ring® offers advantages like no stick-slip effect and high wear resistance.
Ordering Information
Examples of ordering codes provided.
Conclusion
This document serves as a comprehensive guide for selecting and installing hydraulic seals.
Overview
The document provides detailed technical specifications and recommendations for various Turcon® and Zurcon® materials used in Glyd Ring® seals.
Material Specifications- Turcon® M12: Ideal for linear motion seals.
- Turcon® T46: Standard for hydraulics.
- Turcon® T08: Known for high compressive strength.
- Turcon® T40 and T29: Suitable for lubricating fluids.
- Turcon® T05 and T42: Designed for lubricating fluids.
- Zurcon® Z53 and Z80: High abrasion resistance.
Installation Recommendations- Recommended bore and groove dimensions provided.
Product Descriptions- Zurcon® Glyd Ring® D: A double-acting seal with high extrusion resistance.
- Turcon® Glyd Ring® C: A low frictional seal suitable for piston applications.
Technical Data- Operating conditions for the seals specified.
Applications
Recommended for use in various hydraulic components.
Conclusion
This document serves as a comprehensive guide for selecting and installing Turcon® and Zurcon® Glyd Ring® seals.
Materials and Applications
Standard applications for hydraulic components use Turcon®T46 seal rings and NBR or FKM energizers.
Material Properties and Specifications
Turcon®M12 is the first choice for linear motion seals.
Installation Recommendations
Installation recommendations include specific bore diameters and groove dimensions.
Turcon®AQ-Seal®
The Turcon®AQ-Seal® is a double-acting seal with high sealing effects.
Technical Data
The AQ-Seal® operates at pressures up to 5,800 psi.
Ordering Information
Ordering examples and part numbers provided.
Overview
This document provides detailed specifications and recommendations for Trelleborg Sealing Solutions' hydraulic seals.
Turcon® AQ-Seal®5- Description: A patented development of the standard Turcon® AQ-Seal®.
- Advantages: High sealing effect and low gas permeation.
- Applications: Suitable for double-acting pistons.
- Technical Data: Operates up to 7,250 psi.
- Materials: Includes Turcon® M12 and T46.
Turcon® Double Delta®- Description: A rubber-energized plastic-faced seal.
- Advantages: Compact dimensions and low friction.
- Applications: Recommended for double-acting pistons.
- Technical Data: Operates up to 5,000 psi.
- Materials: Includes Turcon® M12 and T46.
Installation Recommendations
Detailed guidelines for installation dimensions and material selection provided.
Ordering Information
Instructions for selecting the appropriate seal and material codes provided.
Overview
This document provides detailed technical specifications and installation recommendations for hydraulic seals, focusing on piston seals from Trelleborg Sealing Solutions.
Specifications and Materials
Specific materials like Turcon®, Zurcon®, and elastomers are used for different seal applications.
Installation Recommendations
Installation recommendations provided for different series of piston seals.
Turcon® CST Seal
The CST Seal is a high-pressure, heavy-duty piston seal.
Turcon® Stepseal®2K
The Stepseal®2K is a single-acting seal element.
Ordering Information
Examples of how to order seals provided.
Conclusion
This document serves as a comprehensive guide for selecting and installing hydraulic piston seals.
Materials and Applications
The document outlines the use of various Turcon® and Zurcon® materials for hydraulic seals.
Material Properties and Specifications
Detailed specifications for different materials provided.
Installation Recommendations
Installation guidelines provided for the Turcon®Stepseal®2K.
Turcon®Stepseal®V Introduction
The Turcon®Stepseal®V is a single-acting, rubber-energized plastic-faced seal.
Advantages and Applications
The Stepseal®V offers several advantages and is suitable for various applications.
Operating Conditions
Operating conditions for the Stepseal®V specified.
Recommended Materials
Recommended material combinations for the Stepseal®V provided.
Overview
This document provides detailed technical specifications and recommendations for various sealing solutions offered by Trelleborg Sealing Solutions.
Material Specifications
Various materials used in the seals are outlined.
Seal Types and Applications
Several seal types are discussed, each designed for specific applications.
Performance Characteristics
Key performance characteristics highlighted.
Installation Guidelines
Detailed installation recommendations provided.
Technical Data
Technical data for operating conditions provided.
Advantages and Applications
Advantages of using specific seals discussed.
Important Notes
Maximum values provided cannot be used simultaneously.
Overview
This document provides detailed technical specifications and guidelines for Trelleborg Sealing Solutions' hydraulic seals.
Materials
Materials used for the seals outlined, emphasizing safety and lack of odor or taste.
Spring Materials
Standard spring material is stainless steel, with alternatives for corrosive environments.
Groove Design
Detailed groove design specifications provided.
Installation Recommendations
Detailed installation recommendations provided.
Ordering Information
An example provided to guide users in selecting the correct part number.
Additional Seals
Additional piston seals described.
Scrapers
Section on scrapers explains their role in preventing contamination.
Overview
This document provides detailed technical specifications and recommendations for various types of scrapers used in hydraulic systems.
1. Specifications- Scraper Types: Several scraper models detailed.
- Material: Most scrapers made from Zurcon® Polyurethane.
- Temperature and Velocity: Operating temperature and velocity specified.
2. Procedures and Installation- Installation Recommendations: Detailed installation dimensions and groove specifications provided.
- Ordering Information: Includes part numbers and material codes.
3. Applications- Field of Use: Scrapers used in various applications.
- Advantages: Specific benefits of each scraper type highlighted.
4. Technical Data- Operating Conditions: Maximum pressure, velocity, and temperature conditions specified.
- Material Properties: Emphasizes use of high-quality materials.
5. Recommendations- Best Practices: Recommendations for selecting the appropriate scraper provided.
- Limitations: Maximum values for pressure, velocity, and temperature cannot be used simultaneously.
Overview
This document provides detailed specifications and installation guidelines for Trelleborg Sealing Solutions' hydraulic seals, focusing on Zurcon® Scraper SWP and Turcon® Excluder®2.
Specifications- Zurcon® Scraper SWP: A single-acting, metal-encased wiper.
- Turcon® Excluder®2: A double-acting, O-Ring-energized scraper.
Technical Data- Zurcon® Scraper SWP: Operating velocity and temperature range specified.
- Turcon® Excluder®2: Operating velocity and temperature range specified.
Installation Recommendations- Installation guidelines provided for both scrapers.
Materials- Zurcon® Scraper SWP: Made from Zurcon® Polyurethane and metal.
- Turcon® Excluder®2: Available in various material combinations.
Applications- Zurcon® Scraper SWP recommended for mobile hydraulic machinery.
- Turcon® Excluder®2 suitable for applications with high contamination risks.
Overview
The document provides detailed specifications and technical information on Trelleborg Sealing Solutions' Turcon® Excluder® series.
Specifications
Various dimensions for rod diameters and groove dimensions listed.
Turcon® Excluder®5
Describes the Turcon® Excluder®5, a patented double-acting scraper.
Technical Data
Maximum velocity and temperature ranges provided.
Materials
Various material combinations recommended for different applications.
Installation Instructions
Excluder®5 scrapers can be installed in split and closed grooves.
Additional Scrapers
Other scraper models mentioned.
Slydring® Wear Rings
Discusses the function and benefits of Slydring® wear rings.
Overview
This document provides detailed technical specifications and guidelines for the use of Slydring® wear rings in hydraulic systems.
Specifications- Materials: Several materials listed with specific properties.
- Design Types: Slydring® has a rectangular cross-section.
- Forms of Supply: Rings supplied in various diameters and cuts.
Procedures- Installation: Recommendations include observing radial gap sizes.
- Dimensioning: Guidelines for calculating required width provided.
Standards and Norms- Surface Roughness: Specifications for mating and groove surfaces provided.
- Radial Clearance: Maximum permissible radial clearances outlined.
Recommendations- Material Selection: Advises on selecting materials based on application requirements.
- Operational Limits: Cautions against exceeding pressure and speed limits simultaneously.
Key Data from Tables- Table 104: Lists forms of supply for Slydring®.
- Table 105: Provides radial clearance values.
- Table 106: Details surface roughness parameters.
Conclusion
The document serves as a comprehensive guide for selecting and installing Slydring® wear rings.
Introduction
This document provides technical specifications and installation guidelines for Slydring® wear rings.
Technical Specifications- Velocity: Up to 3.3 ft/s.
- Temperature Range: -105 °F to +250 °F.
- Pressure: Max. 14,500 psi at 77 °F.
- Ultimate Compressive Strength: Max. >43,500 psi.
Advantages- Dimensionally stable and vibration absorbing.
- Even distribution of high radial forces.
- Good sliding and dry running properties.
- High wear resistance and good wiping effect.
- Long service life.
Installation Guidelines- Recommended gap sizes for Orkot wear rings provided.
Ordering Information
Examples and part numbers provided for ordering Slydring® wear rings.
Figures and Tables- Figures illustrate the arrangement and installation of Slydring®.
- Tables provide detailed dimensions and installation recommendations.
Conclusion
The document serves as a comprehensive guide for selecting and installing Slydring® wear rings.
Installation Recommendation and Part Numbers - Rod (Inch Series)
Installation recommendations for rod seals in the inch series provided.
Slydring® – Wear Rings
Slydring® wear rings detailed with specifications for various rod diameters.
Dualseal Description
The Dualseal is introduced as an alternative to traditional O-Ring and Back-up Ring combinations.
Technical Data and Material
The Dualseal operates under a maximum pressure of 7,500 psi.
Test Conditions
Test conditions for the Dualseal include high pressure and pressure pulsation tests.
Installation Recommendation (Inch Series)
Installation dimensions for the Dualseal provided.
Specifications and Preferred Sizes
Several sizes of products listed, with preferred sizes highlighted.
Company Overview
Trelleborg is a global leader in engineered polymer solutions.
Business Focus
Trelleborg Sealing Solutions develops precision seals and components.
Contact Information
Customers directed to find local contacts through the Trelleborg website.