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APTM Bearings for Industrial Applications

APTM Bearings for Industrial Applications
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APTM Bearings for Industrial Applications

Product catalog summary
Introduction
Timken's APTM bearings, introduced in 1954, are significant in the railroad industry and various industrial applications due to their high load capacity and adaptability. Key benefits include cost savings from self-contained units, pre-greased and preassembled components, high-quality seals, and positive roller alignment.
Bearing Reconditioning
Timken's subsidiary, Rail Bearing Service Corporation, provides reconditioning services for bearings used in railroad and industrial equipment.
Description of Parts
The AP bearing assembly includes components like narrow adapters, full bore housings, axle end caps, and locking plates, designed for secure and efficient operation.
Basic Bearing Assembly Dimensions and Ratings
Detailed dimensions and ratings for various bearing classes, including bore size, outside diameter, and dynamic ratings, are provided.
Identification of Assembly and Part Numbers
AP bearings are identified using a five-digit numeric code describing component parts, lubrication, performance codes, and internal clearance, ensuring correct fitting and functioning.
Mounting Designs
Various mounting designs are discussed for applications like crane axles, stadium roofs, and continuous casting machines, tailored to specific industrial needs.
Technical Support
Technical details such as shaft/axle dimensions, housing dimensions, and auxiliary parts are provided to assist in proper installation and maintenance.
Ordering Procedures
The document outlines procedures for ordering APTM bearings, including methods for identifying basic and special assembly numbers.
Specifications
Dimensions and specifications for various bearing classes (B, C, D, E, F, G, GG, K) are listed, including measurements for backing spacers, axle end caps, and recessed end caps, along with torque requirements.
Applications
APTM bearings are used in a wide range of applications, including apron feeders, auto shredders, band saws, and coal crushers. Specific applications like crane bridge and trolley axles, elevator sheaves, and ingot cars are detailed with figures and descriptions.
Technical Support
Technical support information includes shaft/axle details, full bore housing dimensions, adapters, and mounting designs, covering auxiliary parts, seal wear rings, and fitting practices.
Key Figures and Tables
Figures illustrate cross-sections of bearings in various applications, and tables list dimensions and specifications for different bearing classes.
Fitting Practices
Fitting practices for rotating and stationary cones and cups under different load and speed conditions are outlined, specifying resultant fits for cone and cup seats.
Auxiliary Parts
Detailed dimensions for auxiliary parts like seal wear rings, axle end caps, and backing rings are provided, essential for proper functioning and installation.
Key Parameters
Critical parameters such as clamping force, shaft stress, and press fit force are discussed, with formulas and calculations for correct application.
Recommendations
Consulting a Timken representative for tolerance information is recommended, and adherence to specified fitting practices is emphasized for optimal performance.
Assembly and Disassembly
Guidance on installation, maintenance, and removal of APTM bearings is provided, emphasizing proper tools and techniques for correct alignment and fit.
Installation Methods
Methods like the Hydraulic RAM and Threaded Rod and Nut are described for bearing installation.
Bearing Removal
Removal can be done using a press or portable fixtures, with specific force requirements to avoid damage.
Lubrication
AP bearings are prelubricated with AAR-approved grease, with recommendations for optimal performance in low-speed applications.
Grease Specifications and Recommendations
Lithium 12 hydroxy stearate soap grease with rust and oxidation inhibitors is recommended, with specific base oil viscosity and NLGI grades for different temperatures.
Warnings
Proper maintenance and handling are critical to avoid harm, with emphasis on following installation instructions and maintaining proper lubrication.
AP Bearing Ordering Procedures
Bearings can be ordered using two methods: purchasing basic bearing mounting arrangements with auxiliary parts or an entire assembly or kit.
Assembly and Auxiliary Parts
Details on ordering basic AP bearing assemblies and auxiliary parts are provided, including part numbers and configurations for different classes.
Key Components
Components like backing spacers, vent and pipe fittings, and recessed end caps are detailed for various arrangements.
Additional Information
Timken's offerings include bearings, steel, precision components, lubrication, seals, remanufacture, and repair services.
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Catalog excerpts

APTM Bearings for Industrial Applications-1

APTM Bearings for Industrial Applications

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APTM Bearings for Industrial Applications-2

2 APTM BEARINGS FOR INDUSTRIAL APPLICATIONS

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APTM Bearings for Industrial Applications-3

INTRODUCTION Development and Advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Bearing Reconditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Basic Bearing Assembly Dimensions and Ratings . . . . . . . . . . . . . . . . 9 Overall Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 HOW TO IDENTIFY ASSEMBLY NUMBERS AND PART NUMBERS Bearing Assembly Numbers . . . . ....

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APTM Bearings for Industrial Applications-4

4 APTM BEARINGS FOR INDUSTRIAL APPLICATIONS

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APTM Bearings for Industrial Applications-5

Development and Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Bearing Reconditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Basic Bearing Assembly Dimensions and Ratings . . . . . . . . . 9 Overall Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

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APTM Bearings for Industrial Applications-7

INTRODUCTION When Timken introduced its revolutionary APTM (All-Purpose) railroad bearings in 1954, it was a railroad industry milestone. Decades later, Timken is a leader in the friction management and power transmission industries and continues to lead in advancing bearing technology through continuous innovation and development. In addition to railroad applications, AP bearings are successfully used in many types of industrial applications. This can be attributed to many factors including the bearing's high load carrying capacity and its adaptability to a wide variety of applications. ADVANTAGES...

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APTM Bearings for Industrial Applications-8

INTRODUCTION TIMKEN® AP BEARING ASSEMBLY DESCRIPTION OF PARTS The narrow adapter shown in Fig. 1 can be used in many applications. Another type of mounting utilizes a full bore housing (see page 21). While this type of housing is currently unavailable through Timken, most bearing distributors provide a selection from other manufactuerers. The bearing assembly is pressed on the axle as a completely sealed unit. The axle end cap, cap screws and locking plate Vent Narrow Adapter can be applied to the axle as a unit. When the axle end cap, as shown in Fig. 1 is used, the locking plate provided locks...

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APTM Bearings for Industrial Applications-9

1,1 Cone bore tolerance + 0.025 - 0.000 mm (+ .0010 in. - .0000 in.) 121 Cup O.D. tolerance + 0.127 - 0.000 mm (+ .0050 in. - .0000 in.) (3) Cup H337816XD O.D. tolerance is +0.127 + 0.076 mm (+ .0050 in. + .0030 in.) (4) K Factor is defined as the tapered roller bearing radial to axial dynamic capacity ratio. NOTE: Special cup O.D. tolerance +0.102 + 0.076 mm (+ .0040 in. + .0030 in.) also available.

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APTM Bearings for Industrial Applications-10

With Shroud Without Shroud Basic Bearing Assembly Backing Ring (1) Assemblies ) Backing ring assemblies and/or backing spacer may be used on either side of the bearing. On Classes B, C, and D the lubricant fitting extends beyond the axle end cap. Dimensions given include the lubricant fitting. APTM BEARINGS FOR INDUSTRIAL APPLICATIONS

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APTM Bearings for Industrial Applications-11

BERS HOW TO IDENTIFY ASSEMBLY NUMBERS AND PART NUMBERS Bearing Assembly Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Standard Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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APTM Bearings for Industrial Applications-13

HOW TO IDENTIFY ASSEMBLY NUMBERS AND PART NUMBERS HOW TO IDENTIFY ASSEMBLY NUMBERS AND PART NUMBERS Vent Fitting BEARING ASSEMBLY NUMBERS In order to facilitate the identity of groups of parts, a “bearing assembly number” system is used. AP bearings are each assigned a five digit numeric code that follows the cone part number to describe the individual component parts, prelubrication, performance codes, and internal clearance of the pre-set assembly. In some cases the code may be alphanumeric, although the first digit is always “9”. For new applications, an assembly number is assigned on receipt...

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APTM Bearings for Industrial Applications-14

Seal Assembly Cup Cone Spacer Cone & Roller Assembly Lube Fitting With Shroud Without Shroud Basic Bearing Assembly Backing Ring Assemblies Backing Spacer 14 APTM BEARINGS FOR INDUSTRIAL APPLICATIONS

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APTM Bearings for Industrial Applications-15

MOUNTING DESIGNS Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Crane Bridge and Trolley Axles . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Moveable Stadium Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Table Rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Continuous Casting Machine Guide Rollers . . . . . . . . . . . . . . 22 Elevator Sheaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Ingot Cars . . . . . . . . . . . ....

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APTM Bearings for Industrial Applications-17

MOUNTING DESIGNS TYPICAL APPLICATIONS Listed below are some of the various applications on which AP bearings are presently being used. Photographs and/or line drawings of some of these designs are shown on the following pages. • Apron Feeders • Auto Shredders • Band Saws • Barking Drums - Thrust Rollers • Billet Ejectors • Bucket Unloaders • Calender Rolls • Cam Rollers • Cars - Billet Grinder Cars - Cable Cars - Cane Cars - Charging Box Cars - Coke Guide Cars - Coke Quench Cars - Coke Screening Cars - Furnace Cars - Furnace Heat Shield Cars - Hot Metal Cars - Ingot Cars - Ingot Transfer Cars -...

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APTM Bearings for Industrial Applications-18

MOUNTING DESIGNS CRANE BRIDGE AND TROLLEY AXLE This illustrates a typical AP bearing mounting for crane bridge and trolley axle using recessed end cap. This clamped wheel design is shown on a drive axle. The idler axle design is similar except both bearings are clamped in the same manner as the left-hand assembly shown in Fig. 3. Fig. 3 Cross section of AP bearing on a drive axle Typical full bore housing designs for crane wheel applications APTM BEARINGS FOR INDUSTRIAL APPLICATIONS

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APTM Bearings for Industrial Applications-19

MOUNTING DESIGNS Crane Bridge and Trolley Axle The crane bridge and trolley axle photos below illustrate an example of a standard and recessed end cap. Fig. 6 Trolley utilizing AP bearings with recessed end cap for wheel and drum drive APTM BEARINGS FOR INDUSTRIAL APPLICATIONS

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.