Connector Catalog

Connector Catalog
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Connector Catalog

Product catalog summary
Overview: The 2017 Tesla™ Cobra™ Connectors catalog details a range of connectors designed for military, aviation, and law enforcement applications. These connectors are made from advanced materials to withstand extreme conditions.
Specifications: The catalog includes models such as Cobra™ NATO Connectors, DC Aviation Connectors, and DC Battery Connectors, each with a National Stock Number (NSN), model number, and features like peak amp ratings, dimensions, and weight.
Key Features: Cobra™ Connectors are weatherproof with hermetic seals, designed for easy component replacement, and tested to exceed military standards (MIL-STD-810). They are rated up to 3000 peak amps and resist UV, fuel, fungus, water, and oil.
Procedures: Instructions for replacing contacts using specific tools are provided, emphasizing ease of in-field replacement to minimize downtime.
Receptacles and Adapters: Various options are available, including inline and wall mount, to fit specific configurations and ensure efficient power transfer.
Customer Support: A two-year warranty is offered on all connectors, with customer service available for inquiries and custom cable assemblies. Contact information for headquarters and regional offices is provided.
Conclusion: Tesla™ Cobra™ Connectors are highlighted for their durability and reliability, suitable for demanding applications, with emphasis on robust construction and adaptability.
Additional Details: The document also covers the TI2005-831 Cobra™ Aviation 400Hz Receptacle, designed for 400 Hz aircraft applications, and includes replacement procedures for various components using specific tools.
DC Battery Connectors: Models like TI2005-379 and TI2000-384 are noted for easy field replacement, quick connections, and compatibility with Tesla™ systems, with keyed options for safety.
Miscellaneous Connectors: Includes 2-Pin Cat® Jump Start Connectors and various tools and replacement parts.
Contact Information: Detailed contact information for Tesla™ Industries, Inc. headquarters and regional offices is provided.
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Catalog excerpts

Connector Catalog-1

Tesla™ Cobra™ Connectors Built Smart...Proven Tough MADE IN USA

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Connector Catalog-2

For the quickest response to your inquiry, please call us at our Headquarters between 8:30 am and 5 pm EST. • Small Business • NAICS: 335911, 3369412 • DUNS #: 791792583 • CAGE CODE: OVWE2 All repairs are performed at Headquarters.

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Connector Catalog-3

Cobra™ Connectors Tesla™ Cobra™ Connectors are constructed from rugged combinations of advanced composite materials and corrosion resistant alloys. The result is weatherproof connectors that will withstand battlefield conditions and extreme environments. Along with highly conductive contact materials, Cobra™ Connectors feature virtually indestructible designs and fast “in-the-field” component replacement to make them the last connectors you will ever need. Tesla™ Connectors are warranted for 2 years. Our Customer Service Team is always available to assist you in answering any questions or getting...

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Connector Catalog-4

Cobra™ Connector Features Good News for OEMs As Original Equipment Manufacturers, we understand the need for superior components to build rugged, reliable equipment that must perform under the harshest conditions. For this reason, each of our connectors are manufactured to the strictest safety, quality and performance standards — creating the most reliable connector on the market. With a two-year warranty, all our Connectors are reliable, durable, and will easily integrate into your current product configuration. Best of all, they are in stock for immediate delivery. Call Tesla™ Customer Service...

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Connector Catalog-5

Connector Catalog Index *All Sizes in catalog are listed as Width x Height x Depth and Weight. For detailed technical info go online at www.teslaind.com

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Connector Catalog-6

Cobra™ NATO Connectors TI2005-078 Cobra™ NATO Connector NSN: 6130-01-523-1270 (CL IX) This Cobra™ NATO Connector is our best seller, providing up to 3000 peak amps to the vehicle’s DC receptacle. Attaching to a DC Plug is quick and easy. The negative contact is specially tapered and has memory to maximize contact surface area and to minimize deformity over time. Once installed, contacts are hermetically sealed within the plug. Access Cover Seal Contact Seal Compression Bushings Negative Contact Positive Post Standard Ring Terminal Connections Compression Rings *All Sizes in catalog are listed...

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Connector Catalog-7

Cobra™ NATO Connectors TI2005-129 Cobra™ Compact NATO Connector NSN: 5935-01-523-8368 (CL IX) This Cobra™ Compact NATO Connector is as reliable and powerful as the full-sized NATO Connector, but is compact to fit in places requiring a tighter space. Access Cover Seal Contact Seal Negative Contact Positive Post Compression Rings Standard Ring Terminal Connections

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Connector Catalog-8

Cobra™ NATO Connectors TI2000-087 Cobra™ NATO DC Receptacle The Tesla™ NATO DC Receptacle is a perfect fit for the Tesla™ TI2005-078 Cobra™ NATO Plug, allowing the safe and efficient transfer of power up to 1500 amps. TI2000-227 Cobra™ NATO DC Receptacle with 3.25” Flange 3.25” (82.55mm) x 3.87” (98.35mm) x 2.26” (57.48mm) 1.60 lbs. (.73 kg)

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Connector Catalog-9

Cobra™ NATO Connectors TI2000-376 Cobra™ Inline NATO DC Receptacle The Tesla™ Inline NATO DC Receptacle provides capable power transfer up to 1500 amps. The receptacle provides a perfect fit that molds to Tesla™ NATO DC Receptacle Compression Grommets Compression

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Connector Catalog-10

Cobra™ NATO Connectors TI2007-828 Cobra™ NATO DC Receptacle Box The Tesla™ NATO DC Receptacle Box provides our high quality NATO receptacle in a highly durable and secure box. DC Receptacle Protective Cap Tesla™ NATO DC Receptacle Compression Grommets Compression Bushings Corrosion Resistant

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Connector Catalog-11

Cobra™ NATO Connectors TI2005-852 Cobra™ NATO Receptacle 15° Wall Mount Assembly 6.26” (159.1mm) x 8.92” (226.6mm) x 4.95” (125.8mm) 4.57 lbs. (2.07 kg) The Cobra™ NATO Receptacle 15° Wall Mount Assembly is designed to fit a 1½” conduit, and mount easily to a wall. A custom adapter is available to fit any conduit up to an 1½”. The NATO receptacle has 15° incline to easily plug into the DC receptacle and safely transfer up to 3000 Amps. Conduit Receptacle Tesla™ NATO DC Receptac

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Connector Catalog-12

Cobra™ NATO Connectors TI2005-147 Cobra™ NATO 2-Pin Adapter NSN: 5935-01-525-5316 (CL IX) The Tesla™ Cobra™ NATO Plug’s modular design allows a simple transformation from a standard NATO plug to the older style 2-pin plug in seconds. TI2000-295 Cobra™ Male NATO to 2-Pin Female Adapter The Tesla™ Cobra™ NATO Plug’s modular design allows a simple transformation from a standard NATO plug to the older styl

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Connector Catalog-13

Cobra™ NATO Connectors NATO Connector Parts and Tools TI2004-444 Cobra™ NATO Replacement Post For NATO plugs with new style post, indicated by the black tip at the end of the post. The Tip prevents arcing. Replacement plug uses standard 3/4” deep well socket for installation. Cobra™ NATO Negative Contact Insertion/Extraction Tool Cobra™ NATO Positive Post Cobra™ NATO Positive Contact Insertion/Extraction Tool Cobra™ NATO Negative Contact Negative Cord Grip Positive Cord Grip 5340-01-524-4530

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Connector Catalog-14

Cobra™ NATO Connectors NATO Contact Replacement Instructions TI2004-444 3/4th Deep Well Socket REPLACING NEW STYLE POSITIVE POST: 1. Use a 3/4” Deep Well Socket to remove the positive post by inserting and turning counterclockwise. 2. Install new positive post (TI2004-444) using same tool and screw in the contact clockwise. NOTE: TI2004-444 post can only be installed in new style NATO Plugs. This is indicated with a post that has a black tip on the end. TI2005-126 REPLACING POSITIVE POST: 1. Use Positive Contact Tool (TI2700-082) to remove the positive post by inserting and turning counterclockwise....

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Connector Catalog-15

Cobra™ DC Aviation Connectors TI2005-238 Cobra™ DC Aviation Plug This 3-Pole 28V DC Female Aircraft Connector Plug is specially designed and weatherproofed to withstand extreme operational environmental conditions. These connectors provide fast and reliable connections from GPU to aircraft. 9/64” Hex Screws Replaceable Nose Replaceable Pins Contact Seals Access Cover Seal Compression Bushings Standard Ring Terminal Connections Compression

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.