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METAL SEALS MASTER

METAL SEALS MASTER
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METAL SEALS MASTER

Product catalog summary
Design and Testing
Technetics Group provides design and testing services for metal seals using 3D modeling in SolidWorks and ANSYS for computational analysis. Physical testing includes compression load characterization and leakage tests with helium and nitrogen. The company is ISO9000:2000 and AS9100B certified, adhering to ASME codes for inspections.
Seal Selection Guide
The catalog offers a guide for selecting seals based on performance and application, categorizing seals like HELICOFLEX®, DELTA®, O-FLEX™, C-FLEX™, and E-FLEX™ for industries such as aerospace, defense, oil & gas, semiconductor, nuclear, and automotive.
HELICOFLEX® Spring Energized Seals
These seals operate on plastic deformation of a ductile jacket and an elastic core, conforming to surface irregularities for excellent sealing performance. Various configurations are available, including single section and tandem seals.
Performance Data
HELICOFLEX® seals maintain pressure across temperature variations, with characteristic curves showing compression and decompression cycles.
Applications and Materials
The catalog details applications for each seal type and materials used, such as stainless steel, Inconel, and titanium, relevant to sealing applications.
Technical Information
Includes information on bolted joints, installation procedures, surface finishes, leak rates, and conversion factors, emphasizing proper installation and maintenance.
Specifications and Standards
Detailed specifications and guidelines for HELICOFLEX® HN208 and DELTA® seals, designed for high temperature and pressure conditions. Includes material recommendations and performance data.
Load Calculations
Formulas for calculating total tightening load, hydrostatic end force, and minimum total load, with adjustments based on Young’s modulus at different temperatures.
Seal and Groove Sizing
Guidelines for determining seal and groove diameters, with equations for internal and external applications, considering thermal expansion.
Material Recommendations
Lists suitable materials for different sealing applications, providing specific dimensions and tolerances.
Sealing Criteria
Defines target sealing criteria for Helium and Bubble Sealing, specifying maximum allowable leak rates.
Additional Notes
Includes notes on groove finish requirements, minimum seal bending radius, and seating load adjustments due to spring design.
O-FLEX™ Metal O-Rings
Designed for high pressure and temperature applications, with details on material selection, plating/coating options, and performance data.
Military Standards
References military standards for metal O-rings, including specifications for material, finish, and dimensions.
E-FLEX™ Metal E-Rings
Designed for high pressure and temperature applications, offering low load and high spring back performance. Includes specifications, material selection, and performance data.
Nuclear Reactor Pressure Vessel Seals
Focuses on HELICOFLEX® and O-FLEX™ seals for maintaining nuclear reactor integrity, with quality assurance adhering to ISO 9001 and other standards.
Material Specifications
Describes nickel alloys with unique properties and applications, detailing service temperatures and material properties.
Performance of Resilient Metal Seals
Based on elasticity and plasticity, ensuring a proper seal by deforming a soft outer layer to fill flange/groove imperfections.
Bolted Joints
Details components of a bolted joint and provides equations for estimating bolt loads, discussing factors affecting joint performance.
Installation Procedures
Outlines steps for seal installation, emphasizing preparation, inspection, and careful handling.
Leak Rates
Provides a detailed table of equivalent leakage rates and conversion factors for different gases.
Technical Data Disclaimer
Concludes with a disclaimer regarding the use of technical data, emphasizing the need for express written approval from Technetics Group.
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Catalog excerpts

METAL SEALS MASTER-1

METAL SEALS TECHNICAL CATALOG

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METAL SEALS MASTER-2

TECHNETICS GROUP EnPro Industries companies

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METAL SEALS MASTER-3

TABLE OF CONTENTS HELICOFLEX® DELTA® O-FLEX™ C-FLEX™ E-FLEX™ NUCLEAR RPV K-PORT GROUP EnPro Industries companies Technetics Group engineers will partner with you to develop and test solutions for your toughest sealing applications whether you are in the design stage for a new project or trying to solve an existing problem. DESIGN FOR ASSEMBLY • 3D models of parts and assemblies produced in SolidWorks ANSYS COMPUTATIONAL ANALYSIS • Nonlinear mechanical behavior of metallic, elastomer and composite materials • Contact stress evaluation • Creep relaxation in joint assemblies • Multi-axial fatigue •...

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METAL SEALS MASTER-4

SEAL SELECTION GUIDE BY PERFORMANCE SEAL TYPE Application Information HELICOFLEX® E-FLEX™ U-FLEX™* Machined Seal* Ultra High Vacuum Application Legend Recommended - Excellent Recommended - Good Optional - Special Design Not Recommended High Pressure Cryogenic Temperature Leak Legend Seal Load: Wall Thickness or Spring Load Surface Finish: Seal and Cavity Surface Treatment: Coating/Plating/Jacket Material Shaped Seals Helium Spring Back Actual leak rate in service will depend on the following: High Temperature Approximate Leak Rates per meter of circumference ≤ 25 cc/min @ 50 psig Nitrogen per...

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METAL SEALS MASTER-5

TABLE OF CONTENTS HELICOFLEX® DELTA® O-FLEX™ C-FLEX™ E-FLEX™ NUCLEAR RPV K-PORT GROUP EnPro Industries companies SEAL SELECTION GUIDE BY MARKET/APPLICATION Application_Section Fuel Nozzles E-FLEX™ C-FLEX™ HELICOFLEX® Casing/Cowling E-FLEX™ Fuel Delivery MS O-Rings K-Port Seal V-Band Coupling E-FLEX™ C-FLEX™ HELICOFLEX® QDS® Compressor Discharge E-FLEX™ HELICOFLEX® C-FLEX™ Electronic Enclosures DELTA® HELICOFLEX® C-FLEX™ Rocket Engine & Turbo Pumps E-FLEX™ HELICOFLEX® C-FLEX™ MS Standards MS O-Rings C-FLEX™ DEFENSE Weapons HELICOFLEX® C-FLEX™ O-FLEX™...

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METAL SEALS MASTER-6

TABLE OF CONTENTS HELICOFLEX® DELTA® O-FLEX™ C-FLEX™ E-FLEX™ NUCLEAR RPV K-PORT GROUP EnPro Industries companies SEAL SELECTION GUIDE BY MARKET/APPLICATION Application Section End Point Windows DELTA® Chamber Lids DELTA® Exhaust Lines QDS® DELTA® Injectors DELTA® Machined Seal* Bulkhead Connections DELTA® Gas Delivery System Machined Seal* Mass Flow Controllers Machined Seal* DELTA® Valve Manifold Box (VMB) Machined Seal* Gas Isolation Box (GIB) Machined Seal* Turbo Pumps DELTA® Ampoules DELTA® Chemical Canisters DELTA® NATIONAL LABORATORIES RF...

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METAL SEALS MASTER-7

TABLE OF CONTENTS HELICOFLEX® DELTA® O-FLEX™ C-FLEX™ E-FLEX™ NUCLEAR RPV K-PORT GROUP EnPro Industries companies SEAL SELECTION GUIDE BY MARKET/APPLICATION Application Section POWER GEN: INDUSTRIAL TURBINES Fuel Nozzles HELICOFLEX® C-FLEX™ E-FLEX™ Cooling Steam HELICOFLEX® C-FLEX™ E-FLEX™ Casing E-FLEX™ HELICOFLEX® Fuel Delivery MS O-Rings* Boss Seal* V-Band Coupling U-FLEX™* C-FLEX™ E-FLEX™ QDS® Compressor Discharge HELICOFLEX® C-FLEX™ E-FLEX™ Electronic Enclosures DELTA® HELICOFLEX® C-FLEX™ Rocket Engine & Turbo Pumps E-FLEX™ HELICOFLEX® C-FLEX™...

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METAL SEALS MASTER-8

TABLE OF CONTENTS HELICOFLEX® DELTA® O-FLEX™ C-FLEX™ E-FLEX™ NUCLEAR RPV K-PORT GROUP EnPro Industries companies The sealing principle of the HELICOFLEX® family of seals is based upon the plastic deformation of a jacket of greater ductility than the flange materials. This occurs between the sealing face of a flange and an elastic core composed of a close-wound helical spring. The spring is selected to have a specific compression resistance. During compression, the resulting specific pressure forces the jacket to yield and fill the flange imperfections while ensuring positive contact with the...

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METAL SEALS MASTER-9

TABLE OF CONTENTS HELICOFLEX® DELTA® O-FLEX™ C-FLEX™ E-FLEX™ NUCLEAR RPV K-PORT GROUP EnPro Industries companies TYPICAL CONFIGURATIONS CLASSIFICATION OF SEAL TYPE Cross Section Type HN 2 0 8 Cross Section # Jackets/ Jacket Section Type Lining Orientation Orientation HNDE290 Leak check -Insert Gas Purge TECHNETICS GROUP EnPro Industries companies [email protected] technetics.com

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METAL SEALS MASTER-10

PERFORMANCE DATA THE INTRINSIC POWER OF THE SEAL CHARACTERISTIC CURVE Linear load (lbs/in) Y1 = load on the decompression curve below which leak rate exceeds required level e2 Y2 = load required to reach optimum compression e2 Y0 = load on the compression curve above which leak rate is at required level The compression and decompression cycle of the HELICOFLEX® seal is characterized by the gradual flattening of the compression curve. The decompression curve, which is distinct from the compression curve, is the result of a hysteresis effect and permanent deformation of the spring and jacket. The...

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METAL SEALS MASTER-11

TABLE OF CONTENTS HELICOFLEX® DELTA® O-FLEX™ C-FLEX™ E-FLEX™ NUCLEAR RPV K-PORT HELIUM SEALING BUBBLE SEALING GROUP EnPro Industries companies Material Section f lbs/inch lbs/inch PSI PSI °F °F Copper, Soft Iron, Mild Steels and Annealed Nickel Nickel, Monel, Tantalum TECHNETICS GROUP [email protected] Industries companies technetics.com 11

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METAL SEALS MASTER-12

TABLE OF CONTENTS HELICOFLEX® DELTA® O-FLEX™ C-FLEX™ E-FLEX™ NUCLEAR RPV K-PORT TABLE OF CONTENTS HELICOFLEX® DELTA® O-FLEX™ C-FLEX™ E-FLEX™ NUCLEAR RPV K-PORT GROUP EnPro Industries companies LOAD CALCULATIONS DEFINITION OF CHARACTERISTIC VALUES DjMean reaction diameter of the seal. (For a double section seal, Dj = Dj1 + Dj2) _inches Y2 Linear load corresponding to e2 compression _Lbs/inch Y1 Linear load on the seal to maintain sealing in service at low pressure (=Ym1) _Lbs/inch Pu Intrinsic power of the seal under pressure at 68°F (20°C) when the reaction force_ PSI of...

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