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Standard LGH Connectors, Series 1/2I, 1/2LI, 1I, 1LI, 2I, 3I and 4I

Standard LGH Connectors, Series 1/2I, 1/2LI, 1I, 1LI, 2I, 3I and 4I

Standard LGH Connectors, Series 1/2I, 1/2LI, 1I, 1LI, 2I, 3I and 4I

Product catalog summary
Design Objectives for Standard LGH Connectors

1. Scope
1.1 Content: This document outlines the performance, tests, and quality requirements for Tyco Electronics LGH standard high voltage connectors, suitable for commercial, industrial, and military applications.
1.2 Qualification: Testing procedures are specified in Figure 1, with inspections based on the applicable inspection plan and product drawing.

2. Applicable Documents
This section lists relevant Tyco Electronics documents and standards, including EIA-364 and MIL-STD-202, which are integral to the specification.

3. Requirements
3.1 Design and Construction: Products must adhere to the design and dimensions specified in the product drawing.
3.2 Materials: Materials used must comply with the product drawing specifications.
3.3 Ratings: Voltage ratings range from 10 to 50 kilovolts depending on the series, with a temperature range of -55 to 125°C.
3.4 Performance and Test Description: Products are designed to meet specified electrical, mechanical, and environmental performance requirements.
3.5 Test Requirements and Procedures Summary: Includes detailed test descriptions and procedures for electrical, mechanical, and environmental tests, such as contact resistance, insulation resistance, and vibration tests.
3.6 Product Qualification and Requalification Test Sequence: Specifies the sequence of tests for product qualification and requalification.

4. Quality Assurance Provisions
4.1 Qualification Testing: Details specimen selection and test sequence for qualification inspection.
4.2 Requalification Testing: Outlines procedures for requalification testing if significant changes are made.
4.3 Acceptance: Acceptance is based on meeting the requirements of Figure 1, with corrective actions required for any failures.
4.4 Quality Conformance Inspection: Specifies the sampling acceptable quality level and dimensional and functional requirements.

Figures and Tables:
Figures 3 and 4 provide details on contact resistance measurement points and engaging & separating gage dimensions.
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Catalog excerpts

Standard LGH Connectors, Series 1/2I, 1/2LI, 1I, 1LI, 2I, 3I and 4I-1

DESIGN OBJECTIVES The product described in this document has not been fully tested to ensure conformance to the requirements outlined below. Therefore Tyco Electronics makes no representation or warranty, express or implied, that the product will comply with these requirements. Further, Tyco Electronics may change these requirements based on the results of additional testing and evaluation. Contact Tyco Electronics Engineering for further details. 1. SCOPE This specification covers performance, tests and quality requirements for the Tyco Electronics LGH standard high voltage 1/2I, 1/2LI, 1I, 1LI, 2I, 3I and 4I series molded end leads and receptacles. These leads and receptacles are designed for commercial, industrial and military type applications requiring operation over wide environments. When tests are performed on the subject product line, procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall t^Ee precedence. Tyco Electronics Documents • 109 Series: Test Specifications as indicated in Figure 1 • 109-197: Test Spe?rfication (AMP Test Specifications vs EIA and IEC Test Methods) : Application Specification : Qualification Test Report Commercial Standard EIA-364: ElectricjiConnector/Socket Test Procedures Including Environmental Classifications Military Standard MIL-STD-202: Test Me^pds For Electronic And Electrical Component Parts REQUIREMENTS o Design and Construction Product shall be of the de onstruction and physic ions specified Dicable produ ©2011 Tyco Electronics Corporation, | Indicates change For latest revision, visit our website at www.te.com/documents. a TE Connectivity Ltd. Company *Trademark For Regional Customer Service, visit our website at www.te.com All Rights Reserved TE logo is a trademark. Other products, logos, and company names might be trademarks of their respective owners. DESIGN OBJECTIVES

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Standard LGH Connectors, Series 1/2I, 1/2LI, 1I, 1LI, 2I, 3I and 4I-2

Materials used in the construction of this product shall be as specified on the applicable product drawing. 10 kilovolts 15 kilovolts 20 kilovolts 25 kilovolts 30 kilovolts 40 kilovolts 50 kilovolts -55 to 1250 C 3.4. Performance and Test Description Product is designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions per EIA-364. 3.5. Test Requirements and Procedures Summary DESIGN OBJECTIVES

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Standard LGH Connectors, Series 1/2I, 1/2LI, 1I, 1LI, 2I, 3I and 4I-3

Vibration, sinusoidal. No discontinuities of 10 microseconds or longer duration. See Note. EIA-364-28, Test Condition I. Subject mated specimens to 10-5510 Hz traversed in 1 minute with 1.5 mm [.06 in] maximum total excursion. 2 hours in each of 3 mutually perpendicular planes. Mechanical shock. No discontinuities of 1 microsecond or longer duration. See Note. EIA-364-27, Method H. Subject mated specimens to 30 G's half-sine shock pulses of 11 milliseconds duration. 3 shocks in each direction applied along 3 mutually perpendicular planes, 18 total shocks. EIA-364-9. Mate and unmate gold plated...

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Standard LGH Connectors, Series 1/2I, 1/2LI, 1I, 1LI, 2I, 3I and 4I-4

Shall meet visual requirements, show no physical damage, and meet requirements of additional tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure 2. Product Qualification and Requalification Test Sequence o See paragraph 4.1.A. Numbers indicate sequence in which tests are performed. This tesQroup is applicable to hermetic seal type receptacles only. HiPot is performed at each temperature extreme and reduced barometric pressure, 70000 feet. DESIGN OBJECTIVES

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Standard LGH Connectors, Series 1/2I, 1/2LI, 1I, 1LI, 2I, 3I and 4I-5

108-36033 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. Specimen Selection Specimens shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. Test group 1 shall consist of 28 lead assemblies and receptacles; 4 each from 1/2I, 1/2LI, LI, 1LI, 2I, 3I and 4I series. Test group 2 shall consist of 14 hermetic seal type receptacles; 2 each from 1/2I, 1/2LI, LI, 1LI, 2I, 3I and 4I series. B. Test Sequence Qualification inspection shall be verified by testing specimens as specified in Figure 2. If changes significantly...

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Standard LGH Connectors, Series 1/2I, 1/2LI, 1I, 1LI, 2I, 3I and 4I-6

Figure 3 Contact Resistance Measurem ent Points Contact: Size 16 Material: Tungsten carbide Figure 4 Engaging & Separating Gage DESIGN OBJECTIVES

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