CEELOK FAS-T* Cable Harness
6Pages

CEELOK FAS-T12 Cable Harness Manufacturing Guide Instruction Sheet 408-32046 02 APR 12 Rev A Heat Sink Boot Receptacle Connector Coupling Ring Plug Connector Full Mate Indicator 1. INTRODUCTION (Figures 1 and 2) The following instructions detail the steps for terminating the CEELOK FAS-T Connector harness. Refer to documents: Raychem RCPS-100-70 installation procedure for solder sleeve termination; Application Specification 114-32025 for CEELOK FAS-T High Speed Circular Connector System; and Installation Procedure ELE-3COP-375 for braid termination using a band strap adapter. Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures and illustrations are for reference only and are not drawn to scale. 1. Cut the cable to the desired length. Use an appropriate cable cutter. Mark and strip approximately 31.75 ±1.57 mm [1.25 ±.062 in.] of cable jacket over the braid section. Refer to Figures 3 and 4. Raychem is a trademark. 2. Fold the braid back over the cable jacket and remove foil wrap (if it exists) to expose the internal conductors. Refer to Figure 5. ©2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 6 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, Trademark visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

3. Untwist the conductor pairs and strip to the length of approximately 3.18 ±0.76 mm [.125 ±.030 in.]. Terminate pins (2102349-3) or sockets (2102350-5) to the conductors using crimp tool M22520/2-01 with positioner K1850. Refer to Figures 6 thru 8. For example, one pair should be loaded into cavities (1 and 2), another pair in cavities (3 and 4), another pair in cavities (5 and 6), and another pair in cavities (7 and 8). If it is difficult to seat the contacts by hand, the insertion tip of tool DHK696 can be used. The tip will push on the rear of the crimp barrel of the contact. Refer to...

5. In cases where the contact needs to be removed from the connector after it is locked in place, the extraction tip of tool DHK696 is inserted into the circuit cavity to engage the latching clip tine to release it from the contact. The tip of the tool should be inserted at the outer side of the circuit cavity pair and oriented approximately 90° to the cavity I.D. lettering. The tip is inserted until the handle is bottomed on the plastic housing. the wire is then gripped and held against the tool body as the tool is carefully removed. The contact can then be re-inserted after it is repaired...

408-32046 Trim the excess band by squeezing the cutoff handle until the band shears off. Remove the excess band from the tool by depressing the release handle and pulling it free. Trim the excess braid flush with the forward lip of the connector shell at the end of the knurled portion with side cutters. Refer to Figures 16 thru 22. For further information on terminating band straps, refer to Installation Procedure ELE-3COP-375.

7. Position the heat shrink boot over the terminated braid such that the lip end of the boot extends beyond the raised rib on the connector shell. Apply heat to the front of the boot uniformly until it shrinks down and the boot lip engages the raised rib on the connector. Continue to apply uniform heat to the boot, working back along its length until it is completely recovered over the connector body and cable jacket. Refer to Figures 23 thru 25. Additional application instructions are included on the heat shrink boot packaging. 8. EMI shielding can be maximized through an application of a...

Reflowed Solder Ring • Initial release of document