S250
45Pages

Documentation and specifications herein are the sole property of Staco Systems, Inc., issued in strict confidence, and shall not be used to reproduce, manufacture, or allow for the sale or transfer of design herein without the explicit and written permission of Staco Systems, Inc. All documentation and specifications herein shall be returned upon request, completion of work, and at end of or termination of contract to Staco _Systems, Inc._ DO NOT SCALE DRAWING 7 MORGAN, IRVINE CA 92618 Www.stacosystems.com A COMPONENTS CORPORATION OF AMERICA COMPANY SPECIFICATION CONTROL DOCUMENT, SERIES 250, LED LIGHTED PUSHBUTTON SWITCHES AND INDICATORS CAGE CODE

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1.0 SCOPE This Specification Control Document (SCD) defines the requirements for the Series 250 pushbutton switch assemblies and companion products. Companion products are covered by their respective SCD's. The Staco Systems Series 250 is a complete product line of high brightness light-emitting diodes (HB LED) lighted pushbutton switches and indicators. This product line conforms to the general requirements of MIL-PRF-22885, and, in matrix form, MIL-S-24317. The high-brightness LED light source is qualified for NVIS under MIL-L-85762 (when applicable), MIL-STD-3009, and MIL-PRF-22885. 2.0...

Lighting, Aircraft, Night Vision Imaging System (NVIS) Compatible. Test Method for Electronic and Electrical Component Parts. Definitions of and Basic Requirements for Electric and Electronic Equipment Enclosure. General Requirements for Electronic Equipment. Dissimilar Metals. Calibration System Requirements. Lighting, Aircraft, Night Vision Imaging System (NVIS) Compatible. THE SERIES 250 PRODUCT LINE FLEX CIRCUIT SWITCH MAIN BODY Figure 1: Pushbutton Switch – exploded view (Drip-Proof and PC Termination) 3.1. Coded Configuration Coded configurations defined in this section are to...

Figures 2 thru 5 depict a typical splash-proof and watertight enclosure designs, in various terminations. Each switch or indicator assembly intended for individual mount application is provided with a set of mounting hardware, which consists of a panel spacer and two mounting sleeves. These are used in conjunction with the mounting screws and cam nuts (located on two opposite sides of switch’s main body) to install the switch/indicator to the panel. Refer to Figure 6: Drip Proof (PCB Termination Version Shown, Panel Spacers and Mounting Sleeves not shown for clarity). Each splash-proof...

DRIP PROOF PUSHBUTTON SWITCH Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document.

Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document.

MIL-C-39029/22-192 P/N: 15276. SEE FIGURE 15: CRIMP PIN FOR MORE DETAILS. DRIP PROOF PANEL SEAL PANEL SPACER PANEL SPACER MOUNTING SLEEVE 2 MOUNTING SLEEVE 1 Figure 4: Drip Proof (Crimp Pin Termination)

Figure 5: Splash Proof/ Watertight Details CAM NUT (2X) Figure 6: Drip Proof (PCB Termination Version Shown, Panel Spacers and Mounting Sleeves not shown for clarity) PUSHBUTTON RETAINER PUSHBUTTON SHAFT ACCESS Figure 7: Locking Mechanism (Drip-Proof Version Shown) Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

3.1.2. Customized Configurations Customized configurations are unique in which they conform to a specific customer-defined configuration and/or have unique requirements for performance, marking, or both. Customized configurations shall be designed and manufactured to meet the general requirements of MIL-PRF-22885 whenever possible. However, specific customer-invoked design requirements may compromise certain performance characteristics and thus prevent total compliance with the details of the mentioned specification. 25XXXX-TAB numbers shall be used when define non-standard pushbutton...

4.0 General Specifications This section provides an overview of the S250 outline dimensions plus mechanical, electrical, display, and optical specifications. 4.1. Outline Dimension Outline dimensions of splash-proof and watertight switches in various configurations are shown in Figures 9-11. All dimensions are in inches [millimeters]. *Extended housing, lens retainer and lens jacket for improved lighting. Figure 12: Solder Termination, Figure 13: PC/Crimp Termination and Figure 15: Crimp Pin for termination details. Mounting hardware location and dimension are shown in and Figure 17:...

Figure 9: Standard, Drip-Proof Switch with Crimp Receptacle Figure 10: Water-Tight, Splash-Proof Switch Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

Figure 11: Water-Tight, Splash-Proof Switch with Crimp Receptacle Figure 12: Solder Termination Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

Figure 13: PC/Crimp Termination Figure 14: Crimp Termination Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

BROWN COLOR BAND ■WHITE COLOR BAND ■RED COLOR BAND INSPECTION WINDOW Figure 17: Hardware (Splash-Proof and Watertight) Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document.

Table I: Mounting Hardware Dimension

Figure 19: Slot Mount for Type I & III Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

Figure 20: Matrix Mount for Drip-Proof Type Figure 21: Matrix Mount for Splash-Proof/ Watertight Type Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

MOUNTING PANEL MOUNTING PANEL SEAL PANEL SPACER PANEL SPACER Figure 22: Drip-proof Design (Flush Mount and Extended Mount ) WT BUTTON PANEL SPACER WT BUTTON MOUNTING PANEL PANEL SPACER MOUNTING PANEL Figure 23: Splash Proof/ Watertight Design (Flush Mount and Extended Mount) Indicator - Functions as lighted display only. No switch contacts required. Momentary - Switches on applying pressure to the pushbutton. The switch contacts return to their normally closed position when the pushbutton is released. Alternate - Switches on applying pressure to the pushbutton. Switch contacts remain in...