S250

S250
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S250

Product catalog summary
Specification Control Document Overview
This document provides comprehensive specifications for the Series 250 LED lighted pushbutton switches and indicators by Staco Systems, Inc., detailing requirements, applicable documents, and product line descriptions.

1. Scope
The Series 250 product line includes high brightness LED lighted pushbutton switches and indicators, adhering to MIL-PRF-22885 and MIL-S-24317 standards. The LEDs are NVIS qualified under MIL-L-85762, MIL-STD-3009, and MIL-PRF-22885.

2. Applicable Documents
This section lists relevant documents, including Staco Systems documents (Series 250 SCD, ICD-F250, ICD-R250) and various military specifications and standards.

3. Series 250 Product Line
An overview of the Series 250 product line, including coded configurations and matrix frame assembly.

4. General Specifications
Details on dimensions, electrical specifications, display specifications, optical performance, environmental specifications, and material requirements.

5. Ordering Information
Instructions for ordering Series 250 products.

6. Accessories
Information on available accessories such as switch guards and tools.

7. Technical Bulletins
References to technical bulletins related to the Series 250 product line.

Figures and Tables
Includes figures and tables with detailed visual and tabular data on product specifications, such as mounting hardware dimensions and electrical characteristics.

Specifications and Circuitry
Outlines specifications for Series 250 pushbutton switches, including common circuitry options for 5 VDC and 28 VDC, and use of common and bussing circuit diagrams.

Operating Voltage and Electrical Characteristics
Switches operate at 5 VDC and 28 VDC, with power consumption and faceplate temperature specifications.

Switch Contact Rating
Contact ratings for different conditions, including sea level and 50,000 feet, with details on resistive and inductive loads.

Dimming Control Circuit
Features linear and non-linear dimming circuits for 5 VDC and 28 VDC options.

Display Specifications
Displays tested per MIL-PRF-22885 standards, with viewing dimensions and legend areas.

Optical Performance
Luminance and color performance tested according to MIL-PRF-22885, with NVIS compatibility.

Environmental and Material Specifications
Switches meet MIL-PRF-22885 environmental standards and are REACH and RoHS compliant.

Marking and Ordering Information
Markings conform to MIL-STD-202 standards, with part number construction guidance.

Mechanical Options
Includes actions, terminations, and pole configurations.

Electrical Options
Details voltage settings and lamp ground configurations.

Seal Options
Describes seal designs compliant with MIL-PRF-22885.

Display Style and Character Size
Provides display styles and character sizes.

Display Type Options
Lists display types with MIL-PRF-22885 cross-references.

Illuminating Color Options
Specifies illuminating color options for NVIS and non-NVIS applications.

Accessories
Details accessories for pushbutton switch assemblies.

Technical Bulletins
Lists technical bulletins covering installation procedures.
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Catalog excerpts

S250-1

Documentation and specifications herein are the sole property of Staco Systems, Inc., issued in strict confidence, and shall not be used to reproduce, manufacture, or allow for the sale or transfer of design herein without the explicit and written permission of Staco Systems, Inc. All documentation and specifications herein shall be returned upon request, completion of work, and at end of or termination of contract to Staco _Systems, Inc._ DO NOT SCALE DRAWING 7 MORGAN, IRVINE CA 92618 Www.stacosystems.com A COMPONENTS CORPORATION OF AMERICA COMPANY SPECIFICATION CONTROL DOCUMENT, SERIES 250, LED LIGHTED PUSHBUTTON SWITCHES AND INDICATORS CAGE CODE

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S250-5

1.0 SCOPE This Specification Control Document (SCD) defines the requirements for the Series 250 pushbutton switch assemblies and companion products. Companion products are covered by their respective SCD's. The Staco Systems Series 250 is a complete product line of high brightness light-emitting diodes (HB LED) lighted pushbutton switches and indicators. This product line conforms to the general requirements of MIL-PRF-22885, and, in matrix form, MIL-S-24317. The high-brightness LED light source is qualified for NVIS under MIL-L-85762 (when applicable), MIL-STD-3009, and MIL-PRF-22885. 2.0 APPLICABLE...

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S250-6

Lighting, Aircraft, Night Vision Imaging System (NVIS) Compatible. Test Method for Electronic and Electrical Component Parts. Definitions of and Basic Requirements for Electric and Electronic Equipment Enclosure. General Requirements for Electronic Equipment. Dissimilar Metals. Calibration System Requirements. Lighting, Aircraft, Night Vision Imaging System (NVIS) Compatible. THE SERIES 250 PRODUCT LINE FLEX CIRCUIT SWITCH MAIN BODY Figure 1: Pushbutton Switch – exploded view (Drip-Proof and PC Termination) 3.1. Coded Configuration Coded configurations defined in this section are to identify...

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S250-7

Figures 2 thru 5 depict a typical splash-proof and watertight enclosure designs, in various terminations. Each switch or indicator assembly intended for individual mount application is provided with a set of mounting hardware, which consists of a panel spacer and two mounting sleeves. These are used in conjunction with the mounting screws and cam nuts (located on two opposite sides of switch’s main body) to install the switch/indicator to the panel. Refer to Figure 6: Drip Proof (PCB Termination Version Shown, Panel Spacers and Mounting Sleeves not shown for clarity). Each splash-proof pushbutton...

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S250-8

DRIP PROOF PUSHBUTTON SWITCH Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document.

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S250-9

Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document.

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S250-10

MIL-C-39029/22-192 P/N: 15276. SEE FIGURE 15: CRIMP PIN FOR MORE DETAILS. DRIP PROOF PANEL SEAL PANEL SPACER PANEL SPACER MOUNTING SLEEVE 2 MOUNTING SLEEVE 1 Figure 4: Drip Proof (Crimp Pin Termination)

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S250-11

Figure 5: Splash Proof/ Watertight Details CAM NUT (2X) Figure 6: Drip Proof (PCB Termination Version Shown, Panel Spacers and Mounting Sleeves not shown for clarity) PUSHBUTTON RETAINER PUSHBUTTON SHAFT ACCESS Figure 7: Locking Mechanism (Drip-Proof Version Shown) Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

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S250-12

3.1.2. Customized Configurations Customized configurations are unique in which they conform to a specific customer-defined configuration and/or have unique requirements for performance, marking, or both. Customized configurations shall be designed and manufactured to meet the general requirements of MIL-PRF-22885 whenever possible. However, specific customer-invoked design requirements may compromise certain performance characteristics and thus prevent total compliance with the details of the mentioned specification. 25XXXX-TAB numbers shall be used when define non-standard pushbutton switch...

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S250-13

4.0 General Specifications This section provides an overview of the S250 outline dimensions plus mechanical, electrical, display, and optical specifications. 4.1. Outline Dimension Outline dimensions of splash-proof and watertight switches in various configurations are shown in Figures 9-11. All dimensions are in inches [millimeters]. *Extended housing, lens retainer and lens jacket for improved lighting. Figure 12: Solder Termination, Figure 13: PC/Crimp Termination and Figure 15: Crimp Pin for termination details. Mounting hardware location and dimension are shown in and Figure 17: Hardware...

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S250-14

Figure 9: Standard, Drip-Proof Switch with Crimp Receptacle Figure 10: Water-Tight, Splash-Proof Switch Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

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S250-15

Figure 11: Water-Tight, Splash-Proof Switch with Crimp Receptacle Figure 12: Solder Termination Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

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S250-16

Figure 13: PC/Crimp Termination Figure 14: Crimp Termination Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

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S250-17

BROWN COLOR BAND ■WHITE COLOR BAND ■RED COLOR BAND INSPECTION WINDOW Figure 17: Hardware (Splash-Proof and Watertight) Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document.

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S250-18

Table I: Mounting Hardware Dimension

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S250-19

Figure 19: Slot Mount for Type I & III Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

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S250-20

Figure 20: Matrix Mount for Drip-Proof Type Figure 21: Matrix Mount for Splash-Proof/ Watertight Type Use or disclosure of data contained on this sheet is subject to restrictions of the title page of this document. CAGE CODE

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S250-21

MOUNTING PANEL MOUNTING PANEL SEAL PANEL SPACER PANEL SPACER Figure 22: Drip-proof Design (Flush Mount and Extended Mount ) WT BUTTON PANEL SPACER WT BUTTON MOUNTING PANEL PANEL SPACER MOUNTING PANEL Figure 23: Splash Proof/ Watertight Design (Flush Mount and Extended Mount) Indicator - Functions as lighted display only. No switch contacts required. Momentary - Switches on applying pressure to the pushbutton. The switch contacts return to their normally closed position when the pushbutton is released. Alternate - Switches on applying pressure to the pushbutton. Switch contacts remain in latch...

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