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CONTROL PANEL ASSEMBLY

CONTROL PANEL ASSEMBLY

Product catalog summary
Overview: Staco Systems offers comprehensive design and engineering services for control panel assemblies, allowing clients to focus on core competencies while ensuring timely and budget-friendly production. The guide outlines various component options for both custom designs and build-to-print projects, from prototype to production with no minimum order requirements.
Component Options:
  • Surface Type: Options include traditional painted acrylic and patented wear-resistant polymer.
  • Assembly Type: Includes Type V (Incandescent), Type VII (NVIS), and other MIL-STD-7788 compliant assemblies.
  • Sunlight Readability: Features such as background gloss, hidden legends, contrasting legends, and hidden indicator lights.
  • Colors and Lighting: Panel colors follow FED-STD-595 standards, with various text and lighting options including NVIS compliant, LED, or incandescent.
  • Other Specifications: Thickness adheres to 7788 requirements, with various termination and mounting styles, customizable fonts, and water-resistant sealing.
Light Plates:
  • Pushbutton Options: Includes switch action types, circuitry options, voltage specifications, bus configurations, lamp types, and sealing options.
  • Rotary Options: Single deck, multideck, keylock, rotary encoder, and hand grip rotary options.
  • Toggle Options: Lever lock and standard toggles.
  • Other Options: Dome switch, rocker switch, marine grade, tachometer, and potentiometer.
Enclosure Types: Open and closed options, including bent sheet metal and machined aluminum with IP67 sealing for added structural strength.
Interface & Connectors: Options include RS232, RS422, ARINC 429, MIL-STD-1533, Ethernet, RJ45, circular, MIL-DTL-38999, and MIL-DTL-24308 DSUB.
Mounting Options: Console, rail/rack, and waterproof mounts.
Custom Harnessing & Cabling: Includes IPC + J-STD certified soldering.
Custom Keypads & Keyboards:
  • Mounting Type: Panel, drawer, and desktop keyboard options.
  • Backlighting: Standard LED, NVIS, and custom dimming options.
  • Interface: USB 2.0/3.0, PS/2, and serial RS232/RS422/RS485.
  • Environmental Requirements: EMI/RFI, rugged/standard, IP65/IP66/IP67, and NEMA 4.
  • Key Requirements: Customizable materials, layouts, keycaps, print legends, and tactile feel.
  • Pointing Device Requirements: Touchpad, HulaPoint, trackball, and separate pointing devices.
Applications: Unlimited applications including simulation, training, avionics, marine, ground vehicles, commercial, and military sectors. Staco Systems serves as a one-stop supplier for sub-assemblies, offering components like emergency stop switches, relays, key switches, and thumbwheels.
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Catalog excerpts

CONTROL PANEL ASSEMBLY-1

Staco CONTROL PANEL ASSEMBLY DESIGN GUIDE Prototype to Production with No Minimum Staco Systems has the in-house design and engineering capabilities to integrate all the components that your sub-assembly requires, allowing you to focus on your core competencies and keep your production on time and on budget. Below are the component options to consider at the initial stage of your project. Whether it’s a custom design or a build-to-print, we can assit you. One-stop supplier for any sub-assemblies DATA ENTRY ■ Enclosure types: 4 Open (shown above) 4 Closed: 4 Bent sheet metal 4 Machined aluminum: sealed (IP67), added structural strength ■ Interface & Connectors: 4 RS232 4 RS422 4 ARINC429 4 MIL-STD-1533 4 Ethernet 4 RJ45 4 Circular 4 MIL-DTL-38999 4 MIL-DTL-24308 DSUB ■ Mounting: 4 Console mount 4 Rail / rack mount 4 Waterproof mount ■ Custom Harnessing & Cabling: 4 Incl. IPC + J-STD certified soldering ■ Unlimited applications including: 4 Simulation, Training 4 Avionics, Marine, Ground Vehicles 4 Commercial, Military ■ Pushbutton: 4 Switch action: alternate, momentary or indicator 4 Circuitry: single pole, double pole, four pole 4 Voltage: 5V, 28V 4 Bus config.: horizontal, vertical, top, bottom, right, left 4 Ground: common lamp ground, split lamp ground 4 Lamp type:incandescent, LED, high-bright multichip 4 Termination: PCB, crimp pin, solder 4 Sealing: solvent resistant, watertight, standard 4 Display: horizontal/vertical split, full screen, 2/3/4-way 4 Legend: illuminated, non-illuminated, color 4 Character size: .072’ to .145” 4 Switch size and depth 4 Switch guards: transparent, metal, custom' ■ Rotary: 4 Single deck, multideck, keylock 4 Rotary encoder 4 Hand grip rotary ■ Toggle: 4 Lever lock 4 Standard ■ Others: 4 Dome switch 4 Rocker switch 4 Marine grade 4 Tachometer 4 Potentiometer ■ Surface Type: 4 Traditional painted acrylic 4 Patented wear-resistant polymer ■ Assembly Type: 4 Type V - Incandescent 4 Type VII-NVIS 4 Other MIL-STD-7788 ■ Sun light readable: 4 Background gloss 4 Hidden legends 4 Contrasting legends 4 Hidden indicator lights ■ Colors and Lighting: 4 Panel color FED-STD-595, BAC, grey, black, other 4 Text color unlit FED-STD-595 4 Text lit color, white, blue white red, green other NVIS 4 Lighting: NVIS compliant, LED or incandescent ■ Others: 4 Thickness: follows 7788 requirements 4 Termination: connector, flying leads, bi pin 4 Mounting style, front removable 4 Fonts: customizable, unlimited 4 Unlimited languages, graphics 4 Sealed: water resistant Custom keypads & keyboards with multiple languages ■ Mounting Type: 4 Panel mount 4 Drawer mount 4 Desktop keyboard ■ Backlighting options: 4 Standard LED 4 NVIS 4 Dimming: 5-level, custom ■ Interface: 4 USB 2.0/3.0 4 PS/2 4 Serial RS232 / RS422 / RS485 ■ Environmental requirements: 4 EMI/RFI 4 Rugged / standard 4 IP65 / IP66 / IP67 / NEMA 4 ■ Key requirements: 4 Material: Plastic, rubber, silicone, metal, custom 4 Custom layout, keycap, print legends, tactile feel ■ Pointing device requirements: 4 Touch pad with / without glove touchable 4 HulaPoint 4 Trackball 4 Seperate pointing device

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