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Lowest clamping depth without pre-marking

Lowest clamping depth without pre-marking

Lowest clamping depth without pre-marking

Product catalog summary
Overview: The document discusses the SinterGrip clamping inserts by SMW-AUTOBLOK, which allow for secure clamping of workpieces with a minimal clamping depth of 3.5 mm. This innovation eliminates the need for pre-marking, reduces material costs, and enhances machining efficiency.
Key Features:
  • Minimal Clamping Depth: Only 3.5 mm required, allowing for complete machining in a single operation.
  • No Pre-Marking Required: Eliminates costs and time associated with pre-marking processes.
  • Material Compatibility: Available in three versions for steel, hardened steel/titanium (up to 54 HRC), and aluminium/plastic.
  • Enhanced Stability: The triangular insert with pyramidal teeth ensures a positive fit and distributes forces evenly, absorbing vibrations.
  • Increased Cutting Efficiency: Allows for faster cutting speeds and larger cutting volumes.
Technical Specifications:
  • Material: Made from coated carbide steel for maximum lifetime and durability.
  • Versions: SinterGrip STD for steel, SinterGrip HRC for hardened steel and titanium, and SinterGrip ALU for aluminium and plastic.
  • Accessories: Includes bolt sets and conversion kits for existing vices.
Benefits:
  • Cost Efficiency: Reduces material and machining costs due to lower clamping depth.
  • Time Savings: Eliminates pre-machining and pre-marking processes, saving setup time.
  • Vibration Absorption: Active absorption of vibrations enhances machining precision.
Application: Ideal for 5-axis machining and compatible with all common types of vices and clamping devices.
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Catalog excerpts

Lowest clamping depth without pre-marking-1

Thanks to the SinterGrip clamping inserts, it is possible to clamp workpieces safe with a clamping depth of just 3.5 mm, so the workpiece can be completely machined in a single operation. This reduces the cost of materials, particularly where raw material costs considerably influence the piece price. SinterGrip also optimizes the performance of the machine and tools: faster cutting and feeding speeds mean larger cutting volumes and shorter machining times for each workpiece. In addition, production steps required until now, such as workpiece pre-marking, are no longer necessary. Eliminating the pre-marking process reduces investment costs and saves on upstream processing costs. Considerable time is also saved as the workpiece, it can be clamped immediately by eliminating upstream processes. The triangular insert with pyramidal teeth penetrates into the material, creating a positive fit between the clamp and the workpiece. The forces and vibrations generated during machining are evenly distributed and absorbed. SinterGrip comes in 3 different versions for different materials: steel, hardened steel (up to 54 HRC)/titanium and aluminium/ plastic. SinterGrip is compatible with all commonly available types of vices and clamping devices.

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Lowest clamping depth without pre-marking-2

SinterGrip Clamping Inserts SinterGrip Clamping Inserts ■ Lowest clamping depth only 3.5 mm ■ No pre-marking necessary ■ Highest stability and active vibration absorption ■ Increasing of the cutting forces compared to other systems

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Lowest clamping depth without pre-marking-3

SinterGrip Clamping Insert SinterGrip Clamping Insert Comparison Clamping Depths Clamping with SinterGrip Conventional Clamping Method

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Lowest clamping depth without pre-marking-4

>> Lowest clamping depth of workpieces – no pre-marking Benefits 1 3 3 different versions for all materials:  Hardened Steel | Titanium (until 54 HRC) No pre-machining of the workpiece or clamping surfaces necessary  Elimination of the costs for a pre-mark machine and set-up times  Elimination of the costs for the pre-machining Best accessibility and highest holding forces Maximum lifetime | No wear costs Pull-down effect | Active vibration absorption  Safe clamping of workpieces  Ideal for 5-axis machining  High material saving due to lowest clamping depth only 3.5 mm  SinterGrip clamping...

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Lowest clamping depth without pre-marking-5

Application/customer benefits • Very low clamping depth (only 3.5 mm) ensures safe clamping of the workpieces: highest efficiency and productivity due to the lower material costs and less machining costs • No pre-marking necessary: of the costs for a pre-mark machine and set-up times • Highest stability and active vibration absorption • Pull-down effect due to the special row of the teeth • Increasing of the cutting speeds compared to other systems • Simple manufacturing of jaws for SinterGrip inserts by the customer • Maximum lifetime Technical features • Clamping depth only 3.5 mm • 3 different...

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Lowest clamping depth without pre-marking-6

SinterGrip ■ Fixing SinterGrip clamping inserts ■ Conversion of existing bench vices in SinterGrip SinterGrip Bolt set, consisting of 10 pieces Protection cover aluminium set, consisting of 10 pieces Pair of jaws, set (incl. 1 pair parallels, wrench torx T9, screws) Version 1: without wolfram-carbide coating Version 2: with wolfram-carbide coating for a better grip in the 2nd operation (picture) Number of the needed SinterGrip clamping inserts: Id. No. 466010 to 466017: 9 pcs. SinterGrip clamping inserts Id. No. 466018 to 466023: 11 pcs. SinterGrip clamping inserts

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Lowest clamping depth without pre-marking-7

Solid carbide end milling cutting tool, 0 4 mm, 3 cutting edges, 03x5°, V = 40-60 m/min, Fz = 0.01-0.04mm/Zahn. SCHNITT / SECTION A-AManufacturing of jaws for SinterGrip inserts by the customer Shape of the SinterGrip pocket manufactured with SinterGrip milling cutting tool (Id.-No. 466003) Clamping step 3.5x4 mm Jaw made from nitrided steel with a tensile strength of » 980N/mm2 Measurement of the dimensions of the vice Milling of the jaw to the required height Drilling of the jaw with the correct distance of the holes

 Open the catalog to page 7

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.