C9394

C9394
1 / 36 PagesView full catalog

C9394

Product catalog summary
Overview
The C9394 series by Smiths Interconnect features high-density, in-line replaceable module connectors using Hypertac hyperboloid contact technology. This ensures high reliability, low contact resistance, and minimal wear over extensive mating cycles, making it ideal for demanding environments.
Features and Benefits
  • Low Insertion/Extraction Forces: Controlled forces reduce hardware needs.
  • High Density: Minimizes size and weight of subsystems.
  • Long Contact Life: Up to 100,000 cycles with minimal performance degradation.
  • Low Cost of Ownership: Durable technology reduces replacement needs.
  • Low Power Consumption: Lower contact resistance reduces voltage drop and heat.
  • High Current Ratings: Increased contact area and current capacity.
  • Shock and Vibration Resistance: Maintains contact under extreme conditions.
  • Reliability in Harsh Environments: Ensures electrical integrity under demanding conditions.
Specifications
  • Contact Arrangement: Chevron pattern with six rows, 0.075 in spacing.
  • Contact Size: 0.6 mm nominal pin diameter.
  • Polarization: 256 keying combinations available.
  • Materials: Copper-alloy contacts with gold plating; dielectric inserts from glass-reinforced PPS.
  • Temperature Range: -65 °C to +150 °C.
  • Voltage and Resistance: 1000 VRMS at sea level, insulation resistance ≥ 5000 MΩ.
  • Contact Life: 30,000 cycles with minimal wear.
  • Vibration and Shock Resistance: No interruption greater than 2 ns under specified conditions.
Ordering Information
Specify the number of ways, type of insert, contact terminal type, board thickness, hardware code, and purchase forecast when ordering.
Quality Assurance
Manufactured and tested in accordance with MIL-DTL-55302 and other relevant standards, ensuring high-quality and reliable performance.
Additional Specifications
  • Contact to contact capacitance: Maximum 1.5 pF
  • Contact to shell capacitance: Maximum 2.0 pF
  • Calculated inductance: Maximum 15 nH
Packaging
Adheres to 'Smiths Interconnect Packaging Procedures' to ensure protection against damage during shipment.
Connector Arrangements
Available in single, double, and triple bay arrangements with varying contact numbers and types, including coaxial and triaxial options.
Connector Modules
Various contact positions and connector styles are available, including plug and receptacle types with different terminal types.
Standard Terminations
Triaxial contacts are available in male and female types with SMT terminal and dip solder options.
Power and Coax Contacts
Male and female power contacts are available with solder and straight PCB terminations. Coax contacts are suitable for flexible and semi-rigid cables.
Configurations
Detailed configurations for plug and receptacle connectors with 150 and 300 contact positions are provided.
Scope
This document covers the C9394 metal shelled Connectors Family Variation, including plug and receptacle styles with 75 to 225 pin or socket contact positions.
Applied Documents
Designed and tested according to several military and industry standards, including MIL-C-26074, MIL-I-46058, and MIL-DTL-55302.
Requirements
  • Dielectric Insert: Made from glass reinforced PPS, flame resistant per UL94.
  • Pin Contact: Copper-alloy with gold plating, soldered with Sn63 alloy.
  • Socket Contact: Beryllium-copper alloy with gold plating.
  • Hardware: Includes coding keys and shells from aluminum alloy with nickel coating.
  • Performance: Specifications include contact engagement forces, current ratings, resistance values, temperature range, and durability under vibration and shock conditions.
Quality Assurance
Inspection and testing are conducted according to MIL-DTL-55302 standards.
Packaging
Follows "Smiths Interconnect Packaging Procedures" to protect against damage during shipment.
Disclaimer and Recommendations
Users should independently evaluate product suitability for their applications. Smiths Interconnect disclaims any liability for the use of the information.
Product Portfolio
Includes a range of products such as Antenna Systems, Cable Assemblies, Connector Solutions, and more.
Contact Information
Provides contact details for Smiths Interconnect headquarters in the UK and US, as well as various locations across the Americas, Europe, and Asia.
Legal Notice
The information is subject to Export Control regulations and legal requirements.
See more

Catalog excerpts

C9394-1

bringing technology to life High density in line replaceable module series

 Open the catalog to page 1
C9394-2

Smiths Interconnect offers an extensive range of superior contact technologies suitable for standard and custom solutions. Hypertac® (HYPERboloid conTACT) is the original superior performing hyperboloid contact technology designed for use in all applications and in harsh and demanding environments where high reliability and safety are critical. The inherent electrical and mechanical characteristics of the Hypertac hyperboloid contact ensures unrivalled performance in terms of reliability, number of mating cycles, low contact force and minimal contact resistance. The shape of the contact sleeve...

 Open the catalog to page 2
C9394-4

smiths interconnect bringing technology to life How To Order C9394 connectors are a LRM (in Line Replaceable Module) modular family. In the next pages are shown the requested version with their order reference. For example see page 12: Ref. Order C9394/17058 If the connector is not represented in the pages of this catalogue but you find at page 8+9 an interesting module, contact the factory and communicate the followings information: ■ number of way ■ type insert ■ type of contact terminal ■ thickness of board (if you chooses the terminal SMT soldering) ■ type of hardware code ■ forecast of purchase...

 Open the catalog to page 4
C9394-5

This Design covers C9394 metal shelled Connectors Family, plug and receptacle style, 132 thru 594 pin or socket contact positions, proven to MIL-DTL-55302 performance standards. Contact arrangement is chevron pattern within each dielectric insert with six rows, .075 in (1.905 mm) center-to-center contact spacing in each row, and .075 in (1.905 mm) row-to-row spacing. Contact size is 0.6 mm nominal pin DIA. Polarization feature is incorporated in each connector assembly to assure correct insertion. Coding key system provides 256 possible keying combinations. There are available, moreover, suitable...

 Open the catalog to page 5
C9394-6

3.2 Pin contact and contact termination 3.2.1 Pin contact and its surface mount tail termination are two-pieces construction type. These two-parts are assembled using a suitable tin-lead soldering. Pin contact is screw machined from copper-alloy per ASTM-B-16 with protective finishing of gold plate, over suitable underplate, as specified in MIL-DTL-55302. The surface mount tail termination is the part of a proper flex-circuit conforming to MIL-P-50884 with tail finishing of tin-lead (50-70%) composition, .50 to .80 mil (12 to 20 micron) thick, per SAE AMSP81728 plating, tin-lead (electrodeposited)....

 Open the catalog to page 6
C9394-7

3.7 C9394 Connectors Family requirements are: ■■ contact engagement and separation forces: maximum engagement force =70 g (2.47 oz); minimum separation force =7 g (.25 oz); ■■ connector mating and unmating forces: maximum mating force =60 g (1.76 oz) multiplied by number of contacts; minimum unmating force =15 g (.53 oz) multiplied by number of contacts; ■■ contact current rating: the connector may have any combination of current flow and ambient temperature provided the contact or connector temperature does not exceed 150 °C. The test current is 2.0 A for individually connected contact, and...

 Open the catalog to page 7
C9394-8

Typical Arrangement of LRM Connectors Number bay Single bay 198 Contacts 198 Contacts 15 Coax 15 Coax 4(6) Triaxial 4(6) Triaxial Ask factory for details See the following pages 100 Contacts 100 Contacts 100 Contacts 100 Contacts 100 Contacts 100 Contacts 100 Contacts 100 Contacts 100 Contacts 100 Contacts 132 Contacts 132 Contacts 132 Contacts 132 Contacts 132 Contacts 132 Contacts 132 Contacts 132 Contacts 132 Contacts 132 Contacts 100 150 Contacts 150 Contacts 150 Contacts 150 Contacts 150 Contacts 150 Contacts 150 Contacts 150 Contacts 150 Contacts 150 Contacts 132 Contacts 198 Contacts 198...

 Open the catalog to page 8
C9394-10

bringing technology to life Contact position Contact Terminal Types available are: Plug (Moulded) Receptacle (Moulded) Plug (Moulded) Receptacle (Moulded)

 Open the catalog to page 10
C9394-11

bringing technology to life Contact position Contact Terminal Types available are: Plug (Moulded) Plug (Moulded) Receptacle (Moulded)

 Open the catalog to page 11
C9394-12

Contact position Connector style/ manifacture Contact Terminal Types available are: The contact must be order separately They can be supplied with coax or power contacts conforming to UTE C93-569 model KM X3. Dielectric inserts with 4 triaxial size 10 contact cavities. The contact must be order separately Dielectric inserts with 6 triaxial size 12 contact cavities. The contact must be order separately Note: In the following pages of the catalogue are shows the basic configurations using 150 ways module. 10

 Open the catalog to page 12
C9394-13

Contact Type Standard terminations Male Description Male and female contact with SMT terminal Lead dimensions Male and female contact with dip solder, straight true Female contact wire wrappost Triaxial contact Male Bushing Center contact assembly Pin/Socket contact triaxial size 10 crimp terminal style for PAN6421 cable. Intermediate contact assembly Please consult the factory to crimp instruction and crimp tool. Body assembly Crimp ferrule outer Crimp ferrule intermediate Contact sub-assy Body assy Center contact assembly Intermediate contact assembly Body assembly Crimp ferrule outer Pin/Socket...

 Open the catalog to page 13
C9394-14

smiths interconnect bringing technology to life Power and coax contact Male Male and female power contact with solder termination. Please consult the factory to crimp instruction and crimp tool. Male and female power contact with straight PCB termination. Please consult the factory to crimp instruction and crimp tool. Male and female coax contact with solder termination suitable for flexible cable 0 est. 2.00 mm. Ref. KX 21 A/RG 196 AU. Please consult the factory to crimp instruction and crimp tool. Ref. order: CXM012 Male and female coax contact with solder termination, 90° cable entry, suitable...

 Open the catalog to page 14
C9394-15

Configurations Plug connector, 150 contact positions, surface mount tail contact terminal style Plug connector, 150 pin contacts, surface mount tail terminal style, board package thickness from 1.30 to 5.80 64.50 Pos. 1 Mounting pattern, daughterboard application Solder area center line Connector dimensions

 Open the catalog to page 15

All Smiths Connectors catalogs and technical brochures

  1. Semiconductor

    20  Pages

  2. HDLP SERIES

    8  Pages

  3. cpcI SERIES

    16  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.