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3D METALS & SERVICES

3D METALS & SERVICES
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3D METALS & SERVICES

Product catalog summary
Overview of SLM Solutions:
SLM Solutions, headquartered in Luebeck, Germany, is a leading provider of metal-based additive manufacturing technology, also known as 3D printing. The company is publicly listed on the Frankfurt Stock Exchange and employs over 300 people across Germany, the USA, Singapore, Russia, and China. Their technology is widely used in industries such as aerospace, energy, healthcare, and automotive.
Core Competencies:
  • Specialized metal powder selection for 3D printing processes.
  • Comprehensive quality assurance and expert technical support.
  • In-depth knowledge of machine and process operations.
Metal Powders and Alloys:
SLM Solutions provides a variety of metal powders, including non-ferrous metals, tool steel, stainless steel, and light alloys. These materials are used to create complex parts with high stability, surface quality, and biocompatibility, serving sectors like aerospace, automotive, dental, and medical implants.
Advantages of Additive Manufacturing:
  • Significantly faster production with build times reduced by up to 90%.
  • Increased efficiency with weight reductions up to 60% and component reductions up to 95%.
  • Cost-effectiveness with build part costs reduced by up to 70%.
  • Design flexibility with high-quality material properties.
Applications:
  • Aerospace: High precision titanium air ducts.
  • Mechanical Engineering: Aluminum and stainless steel pump impellers.
  • Automotive: Rapid prototyping of shaft flanges.
  • Dental Prostheses: Customized brackets and plates without traditional casting.
  • Medical Technology: Individual titanium implants for improved patient outcomes.
  • Energy Sector: Innovative stainless steel wheels for decentralized energy supply.
Material Properties and Applications:
SLM Solutions provides detailed mechanical data and chemical compositions for various alloys, including Al-Alloys, Co-Alloys, Ni-Alloys, and Ti-Alloys. These materials are noted for their high strength, good machinability, and excellent corrosion resistance, making them suitable for a wide range of industrial applications.
Chemical Composition:
The document details the nominal chemical composition of various titanium alloys and stainless steels, including elements like Titanium (Ti), Aluminum (Al), Vanadium (V), Niobium (Nb), and Iron (Fe). Specific compositions are provided for Ti6Al7Nb, Ti6Al4V ELI, and different grades of stainless steel such as 15-5PH, 17-4PH, 316L, and 304.
Mechanical Properties:
The mechanical properties of tool and stainless steels are highlighted, including tensile strength, offset yield stress, break strain, reduction of area, E-Modulus, hardness by Vickers, and surface roughness. These properties are crucial for applications in industries exposed to heavy strain, such as medical technologies, automotive, and aerospace engineering.
SLM Machines:
The document describes three Selective Laser Melting (SLM) machines:
  • SLM 280 2.0: Features a build envelope of 280 x 280 x 365 mm³ with patented multibeam technology, configurable with single, twin, or dual optics, achieving up to 80% higher build rates.
  • SLM 500: Offers a larger build envelope of 500 x 280 x 365 mm³ with four quad fiber lasers, increasing the build-up rate by up to 90% compared to twin configurations.
  • SLM 125: A compact model with a build envelope of 125 x 125 x 125 mm³, designed for quick results in research and development and the production of smaller parts.
Applications and Recommendations:
The document emphasizes the suitability of these materials and machines for high-stress environments due to their mechanical properties and the flexibility of the SLM process. It also highlights the importance of selecting the right alloy and machine configuration for specific industrial applications.
Contact Information:
For special metal powder needs, contact details for SLM Solutions Group AG are provided.
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Catalog excerpts

3D METALS & SERVICES-1

3D METALS & SERVICES Discover the variety of Metal Powders The range of our standard metal powder Non Ferrous, Tool Steel, Stainless Steel and Light Alloys

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3D METALS & SERVICES-2

SLM -The Industrial Manufacturing Revolution PIONEERS in metal-based 3D printing SLM Solutions, headquartered in Luebeck, Germany, is a leading provider of metal-based additive manufacturing technology (also commonly referred to as „3D printing"). The company's shares are traded on the Prime Standard of the Frankfurt Stock Exchange. SLM Solutions focuses on the development, assembly and sales of machines and integrated system solutions in the field of selective laser melting. SLM Solutions currently employs over 300 members of staff in Germany, the USA, Singapore, Russia and China. The products...

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3D METALS & SERVICES-3

Metal Variety: from dental prostheses to turbine blades Customers from highly varied sectors utilise our machines to produce complex build parts for a large number of applications – from dental prostheses through to turbine blades. All of these products have one thing in common: they must meet the highest standards in terms of stability, surface structure or biocompatibility. And the number of utilisation scenarios is on the rise: almost all geometric forms are possible. Dental prostheses Medical technology This air duct made of titanium is produced in high precision without major rework. Only...

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3D METALS & SERVICES-4

Core Competencies • Special metal powder selection for our 3D metal printing process • Extended Quality Assurance • Skilled Technical Staff for customer support • Deep Machine and Process understa

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3D METALS & SERVICES-5

Co-Alloys Ni-Alloys Ti-Alloys Tool Steel and Stainless Steel Material Alloys Applications Properties ■ Light weight ■ Good alloying properties ■ Good processability (casting and pressing etc) ■ Good electrical conductivity ■ High toughness ■ High strength ■ Good biocompatibility ■ Good corrosion resistance ■ High corrosion resistance ■ Excellent mech. strength ■ High creep rupture strength up to 700°C ■ Outstanding weldability ■ High strength, low weight ■ High corrosion resistance ■ Good biocompatibility ■ Low thermal expansion ■ Good machinability ■ High hardness and toughness ■...

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3D METALS & SERVICES-6

General With a density of 2.7 g/cm3, aluminium is classified as a light metal. It is highly suited to processing and is used, for example, in thin-walled components with complex geometries. Aluminium also displays good electrical conductivity. Due to its low strength, it is used above all in alloys; currently the most common alloy is AlSi10Mg. Typical alloying additions are silicon, magnesium, copper or manganese. In alloyed forms, aluminium is used to produce components with high strength and high dynamic loadability. The components are optimal for use in areas such as aerospace engineering...

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3D METALS & SERVICES-7

General Cobalt-chrome alloys are distinguished by their especially high hardness as well as high ductility. Additionally they are corrosion resistant. Due to their high bio-compatibility, cobalt-chrome alloys are among the standard alloys used in medical and dental technologies. They are used to produce dental as well as knee and hip prostheses. Their resistance to heat makes them well-suited for use in high-temperature areas, such as in jet engines. Since cobalt-chrome components are very hard, there are limitations when it comes to exposing them to cutting processes. The SLM-process provides...

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3D METALS & SERVICES-8

General Materials like IN or HX are examples of highly heat-resistant and corrosion resistant nickel-based alloys. In most cases, these alloys contain chrome, iron, niobium and molybdenum and other alloy components and they are often known as superalloys. Nickel-based alloys withstand higher temperatures than steels and they are also highly weldable. Their resistance to temperature is achieved through a mixture of dispersion hardening, precipitation hardening and solid solution strengthening. Nickel-based alloys exhibit good mechanical characteristic values such as high tensile strength and good endurance...

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3D METALS & SERVICES-9

General Thanks to their high strength and relatively low density, as well as excellent corrosion resistance, titanium components are found across a broad spectrum of applications. Titanium and its alloys have already been successfully put to use, for example, in the automotive industry and in aerospace engineering, since around 1950. Pure titanium is used primarily in chemical industries, process engineering or in medical technologies, wherever good corrosion resistance is especially required. An added advantage here is titanium's low thermal expansion. Its bio-compatibility also makes titanium...

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3D METALS & SERVICES-10

General Components made from tool or stainless steels are known for great hardness with a high ductility. Through selective application of alloying components, the material properties can be precisely adjusted. This means that even corrosion-resistant steel alloys like 1.4404 (316L) can be treated using the SLM-process. Applications for corrosion-resistant alloys are found in medical technologies, the automotive industry as well as in aerospace engineering. Tool steel is used above all to produce tools and moulds, and its layered structure enables components to be fitted with integrated cooling...

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3D METALS & SERVICES-11

SLM 280 2.0 the top seller:SLM 500 the flagship: The Selective Laser Melting Machine SLM 125 offers a build envelope of 125 x 125 x 125 mm3. The flexibly applicable machine with high productivity has been designed for quick results in the research and development sector, as well as for the production of smaller build parts. In addition, the SLM 125 provides a build volume reduction of 50 x 50 x 50 mm3 thus decreasing the amount of powder by 80%. SLM Solutions' most compact machine is equipped with singlelaser technology, and is particularly suitable for the production of small workpieces, as...

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3D METALS & SERVICES-12

You need special metal powder? © SLM Solutions Group AG | Form 3D-Metals & Services Rel. 01 | 2016_11 Please feel free to contact us. SLM and SLM Solutions are registered trademarks by SLM Solutions Group AG, Germany. SLM Solutions Group AG | Roggenhorster Straße 9c | 23556 Lübeck | Germany Fon +49 451 16082-0 | Fax +49 451 16082-250 | www.slm-solutions.com

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