IntroductionSKF is a global leader in industrial knowledge, offering a wide range of Y-bearings and Y-
bearing units. This document provides detailed information on the selection, application, and maintenance of these products, highlighting SKF's commitment to innovation and sustainability.
Principles of Selection and Application
This section outlines the criteria for selecting Y-bearings and units, including design considerations, bearing terminology, and the selection process based on load, speed, and temperature requirements. It also covers the design of Y-bearing arrangements, including axial displacement, misalignment, and support surfaces.
Y-bearings
Y-bearings are detailed with product tables for various configurations, including those with grub screws, eccentric locking collars, and tapered bores. Specifications are provided for both metric and inch shafts.
Y-bearing Plummer Block Units
This section describes plummer block units with different housing types and locking mechanisms. It includes product tables for units with grub screws, eccentric locking collars, and adapter sleeves, catering to both metric and inch shafts.
Flanged and Take-up Units
Flanged Y-bearing units and take-up units are discussed, highlighting their mounting instructions and compatibility with different housing materials and locking mechanisms.
SKF ConCentra and Food Line Units
Specialized units like SKF ConCentra ball bearings and SKF Food Line Y-bearing units are introduced, focusing on their unique features and applications.
Maintenance and Lubrication
Guidelines for lubrication, relubrication intervals, and mounting instructions are provided to ensure optimal performance and longevity of the bearings.
Conclusion
SKF's extensive range of Y-bearings and units, combined with their expertise in engineering and sustainability, offers reliable solutions for various industrial applications.
Overview
The document provides a comprehensive guide on SKF Y-bearing units, detailing their designs, materials, and applications. It highlights the different locking methods, load capacities, sealing options, operating temperatures, and speed capabilities of these units.
Designs and Materials
SKF Y-bearing units come in three designs with options for cast or pressed steel housings. Each design has unique features suitable for specific applications. Cast housings can handle heavier loads and allow for relubrication, while pressed steel housings are more economical and easier to mount but support lighter loads.
Selection Criteria
Key factors in selecting a Y-bearing unit include shaft location, load type, sealing requirements, operating temperatures, and speeds. The document emphasizes considering the total cost and inventory implications when choosing a bearing arrangement.
Locating Methods
There are five methods to secure Y-bearing units onto shafts: grub screws, eccentric locking collars, adapter sleeve locking, SKF ConCentra locking, and interference fit. Each method has specific applications based on load and rotational direction.
Load Capacities
The document categorizes loads into very light, light, moderate, normal, and heavy, with recommendations on housing materials based on load magnitude. Cast iron or composite housings are preferred for heavier loads, while pressed steel is suitable for lighter loads.
Sealing Options
Sealing methods depend on speed, friction, and environmental conditions. Standard integral seals provide good protection, while additional flingers or multiple seals are recommended for more contaminated environments.
Operating TemperaturesThe permissible operating temperatures are influenced by the bearing, cage,
seal materials, and grease used. Different grease types have specific temperature ranges, and the document provides guidelines for reliable operation.
Speed Considerations
The speed capability of Y-bearing units is affected by the attachment method and sealing arrangement. Units with concentric fits allow for higher speeds and reduced vibration.
Load Carrying Ability and Life
The document explains how to determine the appropriate Y-bearing size based on load and required life, using ISO standards for dynamic and static load ratings. It also introduces the SKF rating life equation for more accurate performance predictions.
Application Note
SKF Y-bearing units are versatile and used across various industries. For applications involving health, safety, or environmental risks, SKF's application engineering service should be consulted.
Specifications and Calculation Factors
The document provides detailed specifications for Y-bearings and Y-bearing units, including calculation factors for thrust and load. It emphasizes the importance of calculating equivalent loads for fluctuating bearing loads and provides formulas for mean load calculations within duty intervals and rotating loads.
Dynamic and Static Bearing Loads
Dynamic bearing loads are influenced by external forces such as unbalanced conditions and belt-driven applications. The document provides guidelines for calculating these loads and emphasizes the importance of a minimum radial load for satisfactory operation. Static load carrying capacity is crucial for bearings under stationary or slow-moving conditions, with guidelines for selecting bearing sizes based on static load ratings.
Axial Load Carrying Ability
The axial load carrying ability of Y-bearings depends on the locking method onto the shaft. The document provides guidelines for maximum axial loads based on different mounting methods, such as grub screws or adapter sleeves.
Speed and Design Considerations
The permissible operating speed of Y-bearings is influenced by the type of seal and shaft tolerance. The document provides limiting speeds for various bearing series and emphasizes the importance of proper design to accommodate axial displacement and misalignment.
Installation and Support
Guidelines for attaching Y-bearing units to support surfaces are provided, including recommended bolt types and shaft tolerances. The document stresses the importance of proper support surface preparation to maximize bearing life.
Tables and Diagrams
The document includes several tables and diagrams that provide calculation factors, limiting speeds, and design guidelines for Y-bearings. These visual aids are essential for understanding the technical specifications and installation requirements.
Design of Y-bearing Arrangements
Y-bearings on an adapter sleeve or with SKF ConCentra locking require a shaft seat machined to h9/IT5 tolerance. For Y-bearings with a standard inner ring, the same recommendations as for standard deep groove ball bearings apply. ISO shaft tolerances are detailed in tables 3a and 3b.
Rubber Seating Rings
Rubber seating rings in the RIS 2 series are used to cushion Y-bearings in pressed steel plummer block housings, dampening vibration and noise. They are made from acrylonitrile-butadiene rubber (NBR) and operate between -30 to +100 °C. The dimensions and designations are listed in table 4.
End Covers
End covers protect the bearing arrangement at the shaft end and are available for composite and most cast Y-bearing units. Made from polypropylene, they withstand temperatures up to 100 °C. Three designs are available: ECY, ECW, and ECL.
Lubrication and Maintenance
Standard SKF Y-bearings are filled with a high-quality mineral oil-based grease. Special food-grade grease is used for certain series, meeting FDA and USDA standards. Relubrication is not required under moderate conditions but is necessary for high humidity, heavy loads, or high temperatures. SKF LGWA 2, LGMT 2, or LGMT 3 greases are recommended for relubrication.
Mounting Instructions
Proper mounting is crucial for bearing performance. The method depends on machine design, housing design, and attachment method. Tools required include hexagonal keys and hook spanners. Y-bearings should be handled carefully and mounted with clean, burr-free shafts.
Specifications and Torque Requirements
The document provides detailed specifications for Y-bearings and Y-bearing units, including shaft diameters, hook spanner sizes, and tightening torques. For example, the YSA 205-2FK series requires a hook spanner HN 5 with a tightening torque of 13-17 Nm.
Mounting Instructions for Various Y-Bearing Units- Y-Bearing Plummer Block Units with Grub Screws: Align the units using the shaft, tighten attachment bolts, and secure grub screws to specified torque.
- Y-Bearing Plummer Block Units with Eccentric Locking Collar: Similar to grub screws but includes steps for securing the eccentric locking collar.
- Y-Bearing Plummer Block Units with Adapter Sleeve: Involves positioning the adapter sleeve, securing with a lock nut, and ensuring the sleeve does not rotate during tightening.
- Flanged Y-Bearing Units: Instructions vary slightly depending on whether the housing is composite or cast, and whether it uses grub screws or an eccentric locking collar.
- Y-Bearing Take-Up Units: Similar mounting steps with emphasis on aligning the shaft and securing the locking collar or grub screws.
Figures and Diagrams
The document includes several figures illustrating the mounting process, such as the positioning of components and the use of tools like hook spanners.
Critical Information
Key parameters include the correct use of tools, adherence to specified torque values, and ensuring proper alignment of the shaft and bearings to prevent operational issues.
Storing Y-bearings and Y-bearing units
Y-bearings and Y-bearing units are treated with a rust preventive compound and can be stored in their original unopened package for several years. They should be kept in a vibration-free, dry environment with relative humidity not exceeding 60% and a constant temperature. Long-term storage may increase initial starting torque and deteriorate grease lubricating properties. Bearings not in original packaging must be protected against corrosion and contamination and should be identified by their complete designation.
Designation Systems
The complete designation for a Y-bearing or Y-bearing unit includes prefixes for series identification, figures for size, and suffixes for designs and variants. Detailed designation systems are provided in tables for Y-bearings and Y-bearing units, specifying series, dimension series, bore diameter, seals, material, and other features.
Y-bearings Designs
SKF Y-bearings, also known as insert bearings, are sealed deep groove ball bearings available in various series and sizes. They differ in shaft location methods, including grub screws, eccentric locking collar, adapter sleeve, interference fit, and SKF ConCentra locking. The standard assortment includes bearings made of rolling bearing steel, stainless steel, and zinc-coated components.
Y-bearings with Grub Screws
These bearings are locked on the shaft by tightening two hexagonal grub screws. They are suitable for constant or alternating rotation directions. The YAT 2 series has an extended inner ring on one side, while the YAR 2 series has an extended inner ring on both sides, reducing tilt and enabling smoother operation. Both series are available with different flinger options and can be supplied without lubrication holes upon request.
Bearings with Zinc-coated Rings
Y-bearings with zinc-coated rings are designed for corrosive environments, featuring multiple seals made of food-compatible rubber and stainless steel flingers. They are filled with food-grade grease and can be relubricated through outer ring lubrication holes.
Stainless Steel BearingsThese bearings are made entirely of stainless steel, including rings, balls, seal parts, and grub screws. They feature efficient seals and food-grade grease, with relubrication capability. The dynamic load capacity is lower than standard steel bearings.
Y-bearings with Eccentric Locking Collar
Designed for constant rotation applications, these bearings have an eccentric extension on the inner ring for locking. The YET 2 series has an extended inner ring on one side, while the YEL 2 series has it on both sides, reducing tilt. Both series offer different flinger options and can be supplied without lubrication holes upon request.
Overview
The document provides detailed technical specifications and descriptions of various Y-bearing units and plummer block units, including their dimensions, load ratings, and design features. It covers both metric and inch shaft sizes and includes information on different housing materials and configurations.
Specifications
The document lists Y-bearings with tapered bores on adapter sleeves for metric shafts (20-60 mm) and inch shafts (3/4 - 2 3/8 in). It provides dimensions, basic load ratings (dynamic and static), fatigue load limits, and mass for each bearing type. Designations for bearings and adapter sleeves are also included.
Y-Bearing Plummer Block Units
The document describes various designs of Y-bearing plummer block units, including those with composite, cast iron, and pressed steel housings. It highlights the different locking mechanisms available, such as grub screws, eccentric locking collars, and adapter sleeves. The document also discusses the sealing options for these units.
Y-TECH Plummer Block Units
These units feature housings made of composite material, designed for reliable operation in challenging environments. They are part of the standard SKF product range and are attached to shafts using grub screws.
Y-Bearing Plummer Block Units with Cast Housing
These units are suitable for high contamination, high speed, high temperature, and heavy load conditions. They come in various designs, including SY, SYH, SYM, and SYF series, each with specific features and applications.
Y-Bearing Plummer Block Units with Pressed Steel Housing
Designed for simple applications with limited loads and speeds, these units consist of a two-part housing and a Y-bearing. Rubber seating rings are available to reduce noise and vibration.
General Data
The document provides general information on dimensions, tolerances, radial internal clearance, materials, load carrying ability, and mounting instructions for Y-bearing plummer block units.
Specifications
The document outlines the specifications for various series of Y-bearing plummer block housings. The SY, SYH, and P series are in accordance with ISO 3228:1993, with deviations in the center height H1. The SYJ series complies with JIS B 1559-1995. The SYF, SYFJ, and SYM series are not standardized but are common in the market.
Tolerances
Tolerances for shaft center height H1 are specified as ±0.25 mm for units with a bearing bore diameter ≤ 40 mm, except for the SYK series, which has a tolerance of ±0.31 mm. Larger units have a tolerance of ±0.30 mm.
Materials
Composite housings in the SYK series are made from glass fiber reinforced polyamide 6 with steel reinforcement. Cast housings in the SY(J), SYH, SYM, and SYF(J) series are made from grey cast iron EN-GJL HB195. Pressed steel housings in the P series are zinc-coated for corrosion protection.
Load Carrying Ability
Composite and grey cast iron housings can withstand dynamic and static loads similar to the Y-bearings they incorporate. Pressed steel housings have a lower load capacity, with axial loads not exceeding 20% of the permissible radial load.
End Covers
End covers are available for composite and cast Y-bearing plummer block units to protect shaft ends. The ECY 2 series end covers are shown in product tables.
Mounting
Mounting procedures depend on the housing design and attachment method to the shaft. Detailed instructions are provided in the mounting instructions section.
Grease Fills
Standard SKF Y-bearing plummer block units are filled with a high-quality grease with a lithium-calcium thickener, except for units intended for the food industry.
Tables and Figures
The document includes tables detailing dimensions, load ratings, and designations for various bearing units. Figures illustrate the housing designs and mounting configurations.
Overview
This document provides detailed specifications and dimensions for Y-bearing plummer block units with cast housing and grub screws, designed for inch and metric shafts. It includes information on designations, load ratings, dimensions, and appropriate end covers.
Specifications
The document lists various bearing units with their respective designations, basic load ratings (dynamic and static), fatigue load limits, speed limits, and mass. The units are categorized based on shaft diameters ranging from 1/2 inch to 3 inches for inch shafts and 15 mm to 60 mm for metric shafts.
Dimensions
Detailed dimensions are provided for each bearing unit, including measurements for diameter (d), width (A, A1, B), height (H, H1, H2), and other critical dimensions (J, L, N, N1, G, s1). These dimensions are crucial for ensuring compatibility and proper fit in various applications.
Designations and Load Ratings
Each bearing unit is identified by a specific designation, which includes information about the housing and bearing type. The load ratings are expressed in lbf/kN, indicating the maximum load the bearing can handle dynamically and statically.
Recommendations
The document suggests appropriate end covers for certain bearing units, which are essential for protecting the bearings from contaminants and ensuring longevity.
Key Data from Tables
The tables provide a comprehensive overview of the bearing units, including their designations, load capacities, speed limits, and mass. This data is critical for selecting the right bearing unit for specific applications based on load requirements and operational conditions.
Overview
The document provides detailed technical specifications and descriptions of various Y-bearing units, focusing on flanged Y-bearing units with different housing materials and designs. It includes information on dimensions, tolerances, and load capacities, as well as specific product series and their applications.
Specifications
The document lists various Y-bearing units with their respective dimensions, load ratings, and designations. It includes tables that specify the dynamic and static load capacities, permissible loads, and mass for different bearing units. The units are categorized by shaft size and housing type, such as composite, cast iron, and pressed steel.
Designs
The document describes the different designs of flanged Y-bearing units, including those with composite material housings, grey cast iron housings, and pressed steel housings. Each design is suited for specific applications, such as high contamination, high speed, or heavy load conditions.
Procedures and Standards
The document outlines the standards for dimensions and tolerances of the housings, referencing ISO and JIS standards. It also discusses the radial internal clearance of the bearings and how it aligns with the housing to prevent turning while allowing for misalignment compensation.
Product Tables
Detailed product tables are provided, listing various combinations of Y-bearings and flanged housings. These tables include information on the series, dimensions, and specific features like grub screws or eccentric locking collars.
Recommendations
The document suggests using specific series for particular environments, such as the FYK and FYTBK series for challenging conditions without maintenance. It also highlights the importance of selecting the appropriate housing material and design based on the application's load and speed requirements.
Materials
Y-bearings are housed in various materials including composite, cast, and pressed steel. Composite housings are made from glass fibre reinforced polyamide 6 with a steel coil for stability. Bolt holes in FYK and FYTBK series are reinforced with zinc-plated steel inserts. Cast housings use grey cast iron EN-GJL HB195, while pressed steel housings are cold-rolled and zinc-coated for corrosion protection.
Load Carrying Ability
Composite and grey cast iron housings can handle the same dynamic and static loads as the Y-bearings. They are suitable for shock and variable axial loads. Pressed steel housings have lower load capacity, with axial loads not exceeding 20% of permissible radial loads. For shock or variable axial loads, grey cast iron or Y-TECH housings are recommended.
Flanged Composite and Cast Housings
These housings have features for accurate positioning and relieving radial forces on attachment bolts. They can be attached using machined shoulders or washers.
Attaching to a Support Surface
Flanged Y-bearing units can be attached with threaded fasteners through reinforced bolt holes. Doweling is recommended for heavy loads, with dimples provided for dowel pin holes.
End Covers
End covers are available for safety and protection, with designations and protrusion distances listed in product tables.
Grease Fills
Standard units are filled with high-quality grease with a lithium-calcium thickener.
Mounting
Mounting procedures depend on housing design and attachment method, detailed in the mounting instructions section.
Dimensions and Load Ratings
Tables provide detailed dimensions, load ratings, and designations for various Y-bearing units, including those with square and oval flanges, and metric and inch shafts.