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SKF extends service

SKF extends service

SKF extends service

Product catalog summary
Introduction
Nahar Industrial Enterprises Ltd., a leading textile manufacturer in Northern India, faced frequent failures of guide roller bearings in their textile processing machines. These failures were due to high temperatures, steam, chemicals, and dynamic misalignment, leading to costly downtime and defective products.

Challenges
The bearings in Nahar's machines were failing as quickly as every two months due to seal failures, contaminant ingress, and lubricant degradation. This resulted in unplanned shutdowns and product defects.

Customized Solution
SKF collaborated with Nahar to develop a customized solution using sealed double row, self-aligning ball bearings. Key improvements included:
  • Design and manufacturing to high standards with a 1.5-degree misalignment capacity.
  • Use of high-quality materials and a steel cage to resist chemicals and heat.
  • Enhanced seals to retain lubricant and resist contaminants.
  • Long-life grease for adequate lubrication.
SKF optimized the bearing design by replacing the polymer cage with a steel one, increasing internal clearance, and using a steel-reinforced NBR seal with high-temperature grease.

Results
The custom-designed bearings doubled the service life during a four-month trial and have been operating without issues for 12 months, tripling the previous lifespan. This improvement has increased machine uptime, reduced maintenance, and boosted productivity and profitability.

Solution Features
  • Handles up to 1.5 degrees of misalignment.
  • Steel cage for heat and chemical resistance.
  • Sheet steel-reinforced NBR seal.
  • Increased internal radial clearance to C4.
  • High-temperature grease with higher fill volume.

Solution Benefits
  • Increased reliability and service life.
  • Greater machine uptime and productivity.
  • Reduced maintenance and operating costs.
  • Improved profitability.

Application Details
The solution was applied to guide roller bearings in washer tanks and steamer chambers of textile PTR machines, operating at 70 m/min and 105 °C with inner ring rotation.
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Catalog excerpts

SKF extends service-1

Customer reference case | SKF self-aligning ball bearings SKF extends service life of bearings in textile processing machine by more than 3 times A common challenge As Northern India’s leading textile maker, Nahar Industrial Enterprises Ltd. operates several modern manufacturing sites that spin, weave and process woollen, cotton and blended fabrics, garments and more. Faced with costly and recurring guide roller bearing failures in a range of pretreatment machines, Nahar looked to SKF for a solution. The problem is common in textile production. Bearings in spinning and fabric processing machines operate in a high temperature environment exposed to steam, chemicals and caustic solutions. Guide roller bearings are also subject to damage from dynamic misalignment. Ultimately, bearing seal failures result, largely due to the effects of heat and chemical fumes. In Nahar’s case, heat, steam and chemical attack was causing premature ageing and failure of the seals, resulting in contaminant ingress, washout and degradation of the lubricant. Sometimes seals were even dislodged completely from the bearing. Steam was also causing the polymer cages inside the bearings to soften and jam, further contrib- THE POWER OF KNOWLEDGE ENGINEERING uting to premature failures and costly unplanned downtime. Depending on their position on the machine, the bearings in Nahar’s facilities were failing in as little as two months. During the shutdowns that followed, fabrics were often overexposed to chemicals, leading to dye variations, defective products and lost proitabili

 Open the catalog to page 1
SKF extends service-2

Solution features • Handles up to 1.5 degrees of misalignment • Steel cage for increased heat and chemical resistance • Sheet steel-reinforced NBR seal • Bearing internal radial clearance increased to C4 • High-temperature grease with higher grease ill Solution benefits • Increased reliability • Bearing service life increased by more than 3 times • Greater machine uptime and productivity • Reduced maintenance demands • Lower operating costs • Improved profitability Application details • Textile PTR machine: guide roller bearings in washer tanks/steamer chambers • Speed: 70 m/min • Operating temperature:...

 Open the catalog to page 2
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