MegaStub
MegaStub
The document outlines the technical features of a machining tool designed for increased stability when working with materials such as stainless steels, Inconel, HRSA, titanium, and titanium alloys. Key features include an irregular division to reduce resonance, optimized cutting angles to minimize built-up edge (B.U.E.), different helices to reduce vibration, a reinforced toric radius, and a positive axial rake angle.
The tool is coated with Skin Power+, a composition based on titanium and aluminum, which provides excellent mechanical resistance and stability at the cutting edge. This coating reduces friction by 40%, improving chip evacuation, and enhances tool life by 25% even under extreme conditions.
Recommendations include using a tool holder with heavy-duty clamping or a shrink holder and abundant coolant. The document provides specific cutting parameters for various materials, including grey and spheroidal cast iron, low and medium carbon steels, low and high alloy steels, tool and die steels, stainless steels, Cr-Co alloys, duplex and super duplex steels, aluminum alloys, and HRSA materials like Hastelloy and Inconel.
The tool is suitable for operations such as slotting, shoulder milling, and finishing. It is recommended for use with a variety of materials, with specific feed rates and cutting speeds provided for different operations and material types.
The document provides contact details for UOP S.p.A. in Italy and its subsidiary Morse-UOP B.V. in the Netherlands, along with their respective contact emails and websites.
Catalog excerpts
increased stability is required
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La scelta ottimale per le lavorazioni di Acciai inossidabili, Inconel e superleghe resistenti al calore (HRSA), Titanio e sue leghe. Quando è richiesta maggiore stabilità. Stainless steels, Inconel and HRSA, Titanium and Titanium alloys. When increased stability is required. part of
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Caratteristiche Technicaltecniche data Divisione irregolare progettata per ridurre la risonanza nelle lavorazioni di acciai inossidabili, Inconel e superleghe resistenti al calore, Titanio e sue leghe. Angoli di taglio ottimizzati per ridurre il fenomeno del tagliente di riporto. Eliche differenziate per ridurre le vibrazioni anche in percorsi utensile complessi. Raggio torico rinforzato e taglio di testa positivizzato. Gola raggiata. Irregular division Designed to reduce resonance when machining stainless steels, Inconel and HRSA, Titanium and Titanium alloys. Optimal cutting angles to...
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When increased stability is required. Quando è richiesta maggiore stabilità. sezione - vista superiore section - top view irregular division eliche differenziate different helices raggio torico toric radius gola raggiata rounded flute Rivestimento Coating Skin Power+ è un composto a base di Ti e Al che combina un'eccellente resistenza meccanica ad un'elevata stabilità sul tagliente. Skin Power+ is a Ti and Al based composition which combines excellent mechanical resistance and elevated cutting edge stability. Il minor coefficiente d'attrito permette una migliore evacuazione del truciolo. A lower...
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E consigliato I'utilizzo di un mandrino a forte serraggio o con calettamento a caldo per bloccare I'utensile. E consigliato I'uso abbondante di refrigerante. A tool holder with hea vy duty clamping or a shrink holder are recommended. The abundant use of coolant is recommended. MATERIALI LAVORABILI / WORKPIECE MATERIALS TITANIO TITANIUM HRSA HRSA ACCIAI TEMPRATI HARDENED STEELS ACCIAI INOSSIDABILI STAINLESS STEELS MATERIALI NON FERROSI NON FERROUS MATERIALS LEGHE LEGGERE LIGHT ALLOYS GRAFITE GRAPHITE acciai ghise STFFIS CAST IRON <3 accettabile/acceptab/e O non consigliata/not recommended...
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Megatool Line Eccellente finitura anche in condizioni di scarsa stabilità. Excellent finish even in slightly stable conditions. sezione - vista superiore section - top view eliche differenziate different helices raggio torico toric radius gola raggiata rounded flute Rivestimento Coating Skin Power+ è un composto a base di Ti e Al che combina un'eccellente resistenza meccanica ad un'elevata stabilità sul tagliente. Skin Power+ is a Ti and Al based composition which combines excellent mechanical resistance and elevated cutting edge stability. Il minor coefficiente d'attrito permette una migliore...
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Materiali Materials Acciaio Temprato Superleghe resistenti al calore Haidened LegheAl Acciaio Inossidabile Acciaio Ghisa Ti Heat Resistant SuperAlloys Steel Al albys Stainless Steel Steel Cast Iron Gruppo e descrizione Group and description Grigia e sferoidale Grey and spheroidal Basso contenuto di C Low Carbon content Medio contenuto di C Medium Carbon content Basso legato Low alloy Alto legato High alloy Acciaio da stampi e utensili Tool and die Steel AISI 304 - 416 - 420 AISI 316 - 440 17-4 pH 15-5 pH Leghe Cr - Co Cr - Co alloys Duplex F51 Super Duplex F55 Leghe di...
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UOP S.p.A. via Vittorio Emanuele II, 30 - 25030 Roncadelle (Brescia) Italy - Tel. +39 0302782.1 - Fax +39 0302782.099 contatti - contacts: [email protected] - [email protected] - [email protected] Morse-UOP B.V. Gasthuisstraat, 75 - 5708 HJ Helmond - Netherlands - Tel. +31 (0)492 - 525445 contatti - contacts: [email protected] www.uop.it
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