MegaALU

MegaALU

MegaALU

Product catalog summary
Introduction
This document is a New Product Announcement (NPA) for end mills designed specifically for machining aluminium and aluminium alloys. It introduces the MegaAluPower 797ALUCB and 797ALUCBIC models, highlighting their technical specifications and recommended usage.

Technical Specifications
The end mills feature an irregular division design to reduce resonance and vibration during machining. They have different helices and a rounded flute for optimal performance in complex tool paths. The tools are equipped with an asymmetric chip breaker, mirror grinding, and an internal coolant hole for temperature control and chip evacuation.

Cutting Parameters
The document provides detailed cutting parameters for various operations such as slotting, shoulder milling, and finishing. The recommended cutting speeds (Vc) for aluminium alloys range from 150 to 1000 meters per minute. Feed rates are specified for different tool diameters and cutting conditions.

Recommendations
For heavy-duty machining, the use of internal coolant is advised to maintain temperature control and ensure clean work areas. A tool holder with heavy-duty clamping or a shrink holder is recommended, along with abundant coolant usage.

Conclusion
The MegaAluPower end mills are designed for high stability and vibrationless operation, even with significant overhangs and axial widths of cut. They are suitable for roughing and finishing operations in aluminium machining.

Contact Information
For more details, contact UOP S.p.A. in Italy or Morse-UOP B.V. in the Netherlands. Additional information and tool dimensions can be accessed through the provided links.
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Catalog excerpts

MegaALU-1

End millsmachining for Aluminium part of

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MegaALU-2

for the machining of aluminium and aluminium alloys

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MegaALU-3

Roughing Operations irregular division irregular division Technical data Irregular division Designed to reduce resonance when machining Aluminium and Aluminium alloys. Different helices to reduce vibration even in complex tool paths. Rounded flute. Asymmetric Chip Breaker. Mirror grinding. Internal coolant hole. (MegaAluPower 797ALUCBIC) Optimal chip control in high metal removal rate machining. Vibrationless. γ different helices toric radius rounded flute

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MegaALU-4

Group and description | Aluminium alloys A tool holder with heavy duty clamping or a shrink holder are recommended. The abundant use of coolant is recommended. *Only 797ALUCBIC asymmetric chipbreaker Standard chip size central coolant hole The use of internal coolant allows for: • temperature control in the cutting area. • optimal chip evacuation, thus resulting in a clean work area. It is recommended for heavy duty machining (deep pockets, complex profiles, etc.) where external refrigeration is obstructed or insufficient.

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MegaALU-5

Roughing Operations irregular division irregular division Technical data Irregular division Designed to reduce resonance when machining Aluminium and Aluminium alloys. Different helices to reduce vibration even in complex tool paths. Rounded flute. Mirror grinding. Internal coolant hole. (MegaAluPower 797ALUIC) Highly stable process even with overhang up to 5ø. Vibrationless. γ different helices toric radius rounded flute

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MegaALU-6

cutting parameters Materials Group and description | Aluminium alloys A tool holder with heavy duty clamping or a shrink holder are recommended. The abundant use of coolant is recommended. *0nly 797.'ALU CENTRAL COOLANT HOLE The use of internal coolant allows for: • temperature control in the cutting area. • optimal chip evacuation, thus resulting in a clean work area. It is recommended for heavy duty machining (deep pockets, complex profiles, etc.) where external refrigeration is obstructed or insufficient. \)Q- DISCOVER MORE ABOUT THIS FAMILY Tools dimensions and all data CLICK HERE

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MegaALU-7

Roughing Operations Long Flute Finishers 797ALULFFIC α irregular division Technical data Irregular division Designed to reduce resonance when machining Aluminium and Aluminium alloys. Different helices to reduce vibration even in complex tool paths. Rounded flute. Mirror grinding. Internal coolant hole. Highly stable process even with an axial width of cut up to 6ø. Vibrationless. different helices toric radius

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MegaALU-8

Cutting parameters Finishing Aluminium alloys Central coolant hole The use of internal coolant allows for: • temperature control in the cutting area. • optimal chip evacuation, thus resulting in a clean work area. It is recommended for heavy duty machining (complex profiles, etc.) where external refrigeration is obstructed or insufficient. Discover more about this family Tools dimensions and all data

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MegaALU-9

UOP S.p.A. via Vittorio Emanuele II, 30 - 25030 Roncadelle (Brescia) Italy - Tel. +39 0302782.1 - Fax +39 0302782.099 contatti - contacts: [email protected] - [email protected] - [email protected] Morse-UOP B.V. Gasthuisstraat, 75 - 5708 HJ Helmond - The Netherlands - Tel. +31 (0)492 - 525445 contatti - contacts: [email protected] www.uop.it

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All SIVO UOP catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.