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REGISTRATION SENSORS

REGISTRATION SENSORS
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REGISTRATION SENSORS

Product catalog summary
Overview
This document provides a detailed overview of SICK's registration sensors, including contrast, color, luminescence, fork, array, pattern, glare, and register sensors. These sensors are designed to detect a variety of optical characteristics that are often invisible to the human eye, ensuring reliable detection in challenging environments.
Optical Challenges and Solutions
SICK sensors address various optical challenges such as detecting and differentiating contrasts, colors, luminescence, glare, and patterns. They are capable of detecting objects and managing labels using the through-beam principle, as well as detecting edges, lines, and diameters.
Contrast Detection
Contrast sensors are essential for differentiating between light and dark, various color levels, and gray scale values. They are used in applications like detecting registration marks on printing machines and differentiating surface coatings in wafer production.
Color Detection
Color sensors handle the complex task of differentiating slight color nuances, crucial in processes like packaging and monitoring stampings.
Luminescence and Invisible Marks
Luminescence sensors detect markings visible only under UV light, important for quality control in industries like automotive and pharmaceuticals.
Glare Detection
Glare sensors differentiate glossy surfaces from matte areas, useful for detecting splice connections and authenticity features.
Object and Label Management
Fork sensors provide precise object detection and label management, suitable for applications involving transparent and opaque labels.
Edge, Line, and Diameter Detection
Array sensors are ideal for accurate web edge and line tracing, crucial for positioning print marks and monitoring diameters.
Pattern Detection
Pattern sensors detect optical patterns like company logos and labels, facilitating processes in packaging and labeling industries.
Product Family Overview
The document includes a detailed overview of various contrast sensors, highlighting their technical specifications such as dimensions, sensing distance, type of light, switching frequency, response time, and output functions. Key features include high dynamic range, TwinEye-Technology, and IO-Link functions for automation.
Technical Data Overview
  • Dimensions: Various dimensions are provided for different sensor models, ranging from compact sizes like 12 mm x 40 mm x 22 mm to larger sizes like 30.4 mm x 53 mm x 80 mm.
  • Sensing Distance: Varies significantly across models, from as short as 10 mm to as long as 800 mm, depending on the sensor type and application.
  • Type of Light: Sensors use different light types including Laser, Red LED, RGB, and ultraviolet light, tailored to specific sensing needs.
  • Light Spot Size: The size of the light spot varies, with some as small as Ø 0.3 mm, indicating precision in detection capabilities.
  • Switching Frequency: Ranges from 0.5 kHz to 17 kHz, allowing for fast response times in high-speed applications.
  • Response Time: Extremely fast response times are noted, with some sensors responding in as little as 22 µs.
  • Adjustment Methods: Includes static and dynamic teach-in methods, allowing for flexible sensor calibration.
  • Connection Types: Various connection types are available, including male connectors M8 and M12 with different pin configurations.
  • IO-Link: Some models support IO-Link for enhanced communication and remote monitoring capabilities.
Product Family Overviews
  • Color Sensors: Offer high-performance color sensing with features like high resolution, fast response times, and compatibility with older models.
  • Luminescence Sensors: Designed for detecting low-level luminescence with features like interchangeable lenses and additional optical filters.
  • Fork Sensors: Specialized for detecting transparent labels and small parts, with features like fast response times and rugged housing.
  • Array Sensors: Provide flexibility and efficient communication for edge and diameter detection solutions.
Key Features and Benefits
  • Small and precise laser light spots for accurate detection.
  • High switching frequencies for rapid detection in dynamic environments.
  • Robust housing designs, including IP-rated aluminum and metal housings, ensuring durability in various industrial settings.
  • Advanced teach-in methods for easy setup and calibration.
  • Compatibility with existing systems through standardized connectors and IO-Link support.
Conclusion
The document provides a comprehensive overview of various sensor types, highlighting their technical specifications, key features, and application benefits. These sensors are designed to meet diverse industrial needs, offering precision, speed, and reliability.
Array Sensors: These sensors are designed for edge detection, proximity, and reflector applications. Key features include a large measuring range, high reproducibility, and a visible white LED light spot for accurate alignment. They offer simple setup without the need for teach-in and are suitable for detecting the position of material edges and diameter, width, and gap detection of objects.
Pattern Sensors: These sensors are used for pattern recognition and print detection. They feature simple sensor-based pattern recognition, adjustable sensitivity levels, and a response time of 10 ms. They are equipped with an Ethernet interface for integration into machine controllers and offer automatic configuration when changing objects.
Glare Sensors: These sensors detect and differentiate objects based on surface gloss levels. They are configurable in various operating modes and provide integrated alignment aids and automation functions. They offer quick and easy configuration with IO-Link for easy data access from PLCs.
Register Sensors: These sensors control registers with individual thresholds and feature a unique housing for tight dual-sensor mounting. They can detect multiple marks of different colors and offer easy teach-in via a button.
SICK LifeTime Services: SICK offers comprehensive services including consulting, training, upgrades, and system support to enhance the performance and safety of their products. These services are designed to support customers throughout the machine life cycle.
Company Overview: SICK is a global leader in sensor solutions with a presence in over 50 countries. They provide a wide range of products and services to ensure secure and efficient process control, safety, and environmental protection. Their application centers in Europe, Asia, and North America allow for the testing and optimization of system solutions according to customer specifications.
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Catalog excerpts

REGISTRATION SENSORS-1

PRODUCT OVERVIEW REGISTRATION SENSORSPRODUCTS AT A GLANCE Contrast, color, luminescence, fork, array, pattern glare and register sensors SICK Sensor Intelligence.

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REGISTRATION SENSORS-2

OPTiCAL CHALLENGES - RELiABLE SENSOR SOLUTiONS The process control details are often not visible to the human eye. Colors, contrasts, glare, or even entire patterns flash by and the eye cannot detect them. However, nothing escapes SICK sensors - with a diversified product range, they ensure that the widest range of optical characteristics can be detected safely and reliably. And all of this is possible even when the challenge seems impossible at first. Detecting glare and glare differences Detecting luminescence and invisible marks Detecting and differentiating colors Detecting objects and managing...

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DETECTING AND DIFFERENTIATING CONTRASTS If you need to differentiate between light and dark, various color levels, gray scale values, and contrasts during your processes, then you will always find yourself faced with the challenge of reliable contrast differentiation. In all of these cases, detecting the finest details and smallest deviations is key. Differentiating surface coatings in wafer production. Detecting registration marks on printing machines. Detecting print marks on envelope-stuffing or labeling machines. Detecting and differentiating contrasts Contrast sensors 10 Register sensors

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Differentiating by color is a complex task and is particularly challenging when the nuances are only slight. Light blue or blue, yellow or orange - something which seems very simplistic to the eye can often cause difficulties in industrial processes. If you have to differentiate or select your process control by color, then you will find yourself faced with the challenge of detecting color. PSDI control on a packaging machine based on a color Detecting packaging with faulty printing. REGISTRATION SENSORS | SICK

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LUMINESCENCE AND INVISIBLE MARKS DETECTING LUMINESCENCE AND INVISIBLE MARKS Often the human eye does not see what has to be detected and evaluated. The reason for this is markings which are only visible under UV light. Luminescence sensors are crucial if you want to work with or uniquely allocate marks like this and detect specific content in your processes, or if your processes require differentiation regardless of color, pattern, or surface quality. Examples Monitoring the placement of packaging inserts in the pharmaceutical industry. Quality control for front screen in the automotive industry....

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GLARE AND GLARE DIFFERENCES DETECTING GLARE AND GLARE DIFFERENCES Detecting glossy surfaces and differentiating them from matte areas is particularly challenging as often the differences in the level of glare are only minimal. However, glare offers unexpected possibilities for controlling processes regardless of color, transparency, or pattern. If you would like to record glare differences, detect reflective objects, or detect non-reflective areas, then you will need to detect glare. Examples Detecting protective packaging. Detecting splice connections in sheets. Detecting authenticity features....

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DETECTING OBJECTS AND MANAGiNG LABELS The fork sensor WFS is ideal for the detection of non-transparent labels. Thanks it its slim fork design, it is ideal for integration into the machine concept. Safe object detection with fork sensors from SICK. Whether the light source uses red, infrared or laser light, we have the ideal solution for your application with WFM, WFN, and WFL. The UFnext ultrasonic fork sensor detects both transparent, opaque, and also printed labels, making it the obvious choice for label detection.

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EDGES, LINES, AND DIAMETERS The array sensor from SICK is the ideal solution for accurate web edge and line tracing. Whether you need to position print marks, control web edges, or monitor unchanging diameters, the Ax20 is the ideal solution with its measuring principle of operation. The Ax20 line sensor is the efficient solution for accurate web edge control, width and diameter detection as well as the detection of small parts. Thanks to its scanning principle, it can be flexibly integrated into the machine concept. REGISTRATION SENSORS | SICK

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DETECTING PATTERNS Company logos, labels, printed information, and all recurrent optical elements on a product represent optical patterns. Being able to detect the positions of these more and more accurately makes many processes a lot easier, whether these are in packaging, labeling, or internal logistics. Do you also work with labeled or printed objects in your processes? Then you have to detect patterns. Examples Tube positioning in the packaging industry. Detecting cutting positions. Monitoring labels in the packaging industry. Detecting patterns Pattern sensors

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KTL180 Safe object detection at high machine speeds KTS Core Universal contrast detection in modern housing KTS Prime Innovative TwinEye-Technology for better contrast detection • 31.2 kHz switching frequency at a response time of 16 ps • High dynamic range • Multi-functional 7-segment display • Job save for easy format change • 1-point, 2-point and dynamic teach-in • Master-slave function • A wide range of different fibers • White LED or RGB LED • High gray line resolution • Very large dynamic range means reliable detection of contrasts on glossy materials • 25 kHz switching frequency • Display...

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PRODUCT FAMILY ovERViEW Contrast sensors KTM Core Mini, easy, speedy KTM Prime Mini, easy, speedy, robust KTX Prime Contrast detection with TwinEye-Technology in tried-and-tested housing Small, tried-and tested housing High grayscale resolution Very large dynamic range means reliable detection of contrasts on glossy materials Switching frequency: 10 kHz White light • TwinEye-Technology for increased depth of field and sensing distance tolerance • 50 kHz switching frequency and 5 ps jitter • Large dynamic range means reliable detection of contrasts on glossy materials • 7-segment display • Color...

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