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GM32 In-situ gas analyzers

GM32 In-situ gas analyzers
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GM32 In-situ gas analyzers

Product catalog summary
Overview:
The GM32 in-situ gas analyzer by SICK is designed for efficient real-time measurement of gases such as SO2, NO, NO2, NH3, and TRS components, particularly in the Kraft pulp process. It measures directly in the gas duct, eliminating the need for gas sampling or transportation, ensuring accurate data.
Key Features:
  • Real-time, direct in-situ measurement.
  • Automatic self-monitoring for reliability.
  • Configurable for simultaneous or individual gas measurement.
  • Cost-effective with minimal operating costs and no test gases required.
  • Remote diagnostics and maintenance via Ethernet or OPC server.
Measurement Technology:
The GM32 uses Differential Optical Absorption Spectroscopy (DOAS) and chemometrics for high accuracy across a broad range of measurements, handling high dust loads and severe vibrations efficiently.
Versions and Applications:
  • Standard and ATEX Versions: Suitable for emissions monitoring and process control, including ATEX zones with safety features like overpressure encapsulation.
  • TRS-PE Version: Specifically for the Kraft pulp industry, measuring TRS components like H2S and CH3SH.
  • Cross-Duct and Measuring Probe Versions: Adaptable for various industrial applications, including aggressive or hot gases.
Applications:
  • Flue gas purification in denitrification and desulfurization plants.
  • Emissions monitoring in compliance with EU directives.
  • Monitoring of landfill gases and production processes in industries like nitric acid and ammonia.
Benefits:
  • Real-time, unaltered measurements.
  • Detection of short-term process deviations.
  • Cost-effective with long maintenance-free intervals.
  • Comprehensive emissions measurement capabilities.
Specifications:
  • Measurement Principle: DOAS and chemometric data analysis.
  • Measuring Ranges: Specific ranges for gases like NH3, NO, NO2, SO2, H2S, CH3SH, (CH3)2S, (CH3)2S2, and TRS.
  • Response Time: Configurable for different versions.
  • Accuracy: Specific accuracy levels for each gas.
  • Environmental Conditions: Operates in temperatures from -20°C to +55°C, with specific storage and humidity limits.
  • Conformities: Approved under various European standards and directives.
  • ATEX Approvals: Specific classifications for explosive environments.
  • Electrical Safety: CE certified with specific enclosure ratings.
Components and Operation:
  • Operation: Via integrated unit or SOPAS ET software.
  • Corrective Functions: Internal correction of contamination and test functions for zero and reference checks.
  • Scope of Delivery: Depends on application and customer specifications.
Installation Guidelines:
  • Mounting: Instructions for mounting on vertical ducts or stacks, including clearances and weatherproofing.
  • Project Planning: Emphasizes planning for unimpeded sections, maintenance space, and weatherproofing.
Additional Information:
  • Dimensions and Weight: Detailed for components like sender/receiver units, measuring probes, and reflector units.
  • Electrical Connections: Voltage, frequency, and power consumption details for standard and ATEX versions.
  • Ordering Information: Assistance available through regional sales organizations for optimal device configurations.
Services:
  • SICK LifeTime Services: Comprehensive support including consulting, training, upgrades, verification, and product support.
  • Online Tools: Product, application, and literature finders, along with e-commerce tools for pricing, quotes, and orders.
Company Information: SICK is a leading manufacturer of sensor technology with a global presence, offering a wide range of products and services for various industries.
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Catalog excerpts

GM32 In-situ gas analyzers-1

Efficient measurement of SO2, NO, NO2, NH3 as well as TRS components in the Kraft pulp process

 Open the catalog to page 1
GM32 In-situ gas analyzers-2

In-situ gas analyzer GM32: For emissions and process gases The tried-and-tested in-situ GM32 analyzer from SICK – optimized for non-contact measurement in emissions plants as well as for process gases – is available in several versions: a standard version, an Atex version and with optimized analysis technology for TRS measurement in the Kraft pulp industry. Direct in-situ measurement With the GM32 in-situ gas analyzer, your control technology systems are able to work with actual values in "real time". This is because it measures reactive gases including pressure and temperature in-situ, in other...

 Open the catalog to page 2
GM32 In-situ gas analyzers-3

Open GMP measuring probe Measuring probe version GM32 is available with two measuring probe types: with open measuring path •• GPP gas diffusion probe Sender/receiver unit Cross-duct version The sender/receiver and reflector units in the GM32 are installed adjacently to each other at the measuring site. Reflector unit Sender/receiver unit Atex version GM32 Ex with GMP measuring probe Open GMP measuring probe Sender/receiver unit in Atex design Measuring probe version Cross-duct version Designed for ATEX zones This version proves its strengths: The cross-duct version is suitable for the following...

 Open the catalog to page 3
GM32 In-situ gas analyzers-4

In-situ measurement in ATEX zones: a new solution for familiar tasks GM32 gas analyzers with in-situ measuring technology have a long track record both in emissions monitoring as well as in process control applications. Now the rugged GM32 is also available in an ATEX version as the GM32 Ex, with cross-duct and measuring probe versions for gas temperatures up to 650°C, for example, for use in the chemicals industry or refineries, but also for measuring tasks in the natural gas or crude oil industry as well as emissions monitoring supporting sulfur recovery plants or FCC plants. A wide scope of...

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GM32 In-situ gas analyzers-5

Simple, precise, cost-effective: TRS emissions safely under control The first and only direct TRS measurement in the Kraft pulp process: GM32 TRS-PE (PE = Pulp Emission) from SICK. TRS measurement success in the Kraft pulp industry UV spectroscopy – the optimal measuring technology Lime kilns and black liquor recovery boiler for the source for TRS components in Kraft pulp plants. The limit values for these emissions are strictly regulated by the authorities and are typically set between 5 ... 30 mg/m3 (3 ... 20 ppm). Depending on restriction, hydrogen sulfide (H2S) must be monitored alone or...

 Open the catalog to page 5
GM32 In-situ gas analyzers-6

Monitoring and control of flue gas in purification plants The in-situ GM32 analyzer with its optimized measuring technology is suitable for nitrogen oxide measurement for controlling catalytic processes in flue gas denitrification and desulfurization plants. The GM32 is the best choice, especially in situations where rapid measurement is required directly in the gas duct, even under high dust loads or where saturated sample gas is expected. Flue gas denitrification plants – fast, unaltered measurement Environment protection laws demand reduction of nitrogen oxide (NOx content) in flue gases....

 Open the catalog to page 6
GM32 In-situ gas analyzers-7

Desulphurization plants and emissions measurement Desulphurization plants (DeSOx) use, among other things, wet scrubber systems in order to spray the flue gas with a calcareous solution after the dust has been removed. This process causes the sulfur oxides in the flue gas to react and be converted to calcium sulfite or sulfate. These products are then removed from the process by dehydration. Alternatively, compressed air can be added to the sulfite sludge causing the calcium sulfite to oxidize into gypsum. The GM32 from SICK has also proven itself in such process control applications as well...

 Open the catalog to page 7
GM32 In-situ gas analyzers-8

Measure aggressive gases directly and quickly – even in ATEX zones Product description The GM32 in-situ gas analyzer measures SO2, NO, NO2 and NH3, as well as TRS components in Kraft pulp processes including pressure and temperature in the gas duct. Direct, fast and without gas sampling and transport. This means control systems are able to work with actual values in real time. Due to self-monitoring, the measured values are reliable. In case of deviations an early warning will be shown. For emission measurement of SO2 and NO, GM32 is tested for suitability according to European standard EN 15267-3....

 Open the catalog to page 8
GM32 In-situ gas analyzers-9

Fields of application •• For monitoring and control in flue gas purification, such as denitrification plants, desulfurization plants and converters. •• Emissions monitoring according to EU directives or local •• Monitoring tasks, for example, in nitric acid and ammonia production processes •• TRS emissions monitoring in the Kraft pulp industry •• Monitoring of landfill gases Detailed technical data System System: standard and Atex version Description Approved in-situ gas analyzers for emissions monitoring Measured value TÜV-approved measured values Maximum number of measured values 4 (plus process...

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GM32 In-situ gas analyzers-10

ATEX approvals ATEX Electrical safety Enclosure rating Standard: IP 65, IP 69K Atex version: IP 65 Via integrated operating unit or SOPAS ET software Corrective functions Internal correction of contamination Test functions Internal zero point check Control cycle for zero and reference point acc. QAL3 The scope of delivery depends on application and customer specifications System: TRS–PE In-situ gas analyzers for TRS monitoring in Kraft pulp processes Measured value Maximum number of measured values 8 (plus process temperature and pressure) 8 Measurement principle Chemometric data analysis 0 ......

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GM32 In-situ gas analyzers-11

Corrective functions Test functions Internal zero and reference point check Internal correction of contamination The scope of delivery depends on application and customer specifications Sender/receiver unit Sender/receiver unit: standard version Description Measurement system analyzer unit Ethernet (service and OPC interface) Via integrated operating unit Sender/receiver unit: ATEX version Description Measurement system analyzer unit Ethernet (service and OPC interface) Via integrated operating unit Measuring probe Open measuring probe (GMP) Description Measuring probe in open version with integrated...

 Open the catalog to page 11

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.