*myaeroexpo

Catalogs
SICK SENSOR INTELLIGENCE
FLOWSIC300 Ultrasonic Gas Flow Meter

FLOWSIC300 Ultrasonic Gas Flow Meter

Product catalog summary

Introduction
The document provides comprehensive operating instructions for the FLOWSIC300 Ultrasonic Gas Flow Meter, designed for natural gas measurement and process applications. It includes product specifications, safety information, installation procedures, and operational guidelines.

Product Specifications
The FLOWSIC300 is equipped with firmware version 3.5.10 or higher, manufactured by SICK Engineering GmbH, and is intended for measuring natural gas flow in various applications.

Safety Information
The document outlines warning levels: DANGER, WARNING, CAUTION, and NOTICE, indicating different risk levels from severe injury to property damage. Specific hazards during installation and operation, especially in potentially explosive atmospheres, are highlighted.

Intended Use and Restrictions
The device is designed for specific applications, including pressure and potentially explosive environments. Restrictions include functional limitations due to contamination and voltage limitations for intrinsic safety.

Product Description
The FLOWSIC300 operates on ultrasonic principles to measure gas flow, including components like sender/receiver units and a Signal Processing Unit (SPU). It can be integrated into existing setups with various output configurations.

Installation Procedures
Detailed instructions are provided for preparing and installing the device, emphasizing safety information throughout the process.

Fitting Procedures
Procedures for fitting sender/receiver units in both idle (cold tap) and running (hot tap) operations are described, including safety information for using fitting tools.

Data Handling and Diagnostics
The FLOWSIC300 includes features for data handling, such as integrated volume counters and logbooks, and supports self-diagnosis with user warnings.

Conclusion
The instructions provide comprehensive guidance on the safe and effective use of the FLOWSIC300, ensuring accurate gas flow measurement and adherence to safety standards.

1. Important Information

About this document: Essential information on the function, installation, start-up, and maintenance of the FLOWSIC300.
For your Safety: Highlights potential hazards during installation and operation.
Intended Use: Designed to measure gas flow velocity in pipelines.
Operation in Pressure Applications: Details maximum permissible pressure for different temperature ranges.
Operation in Potentially Explosive Atmospheres: Specifies usage in atmospheres matching its specifications.

2. Installation and Start-up

Fitting the Electronics Unit: Information on installation location requirements and electrical installation specifics.
Initial Start-up: Covers connecting to a PC, setting up the device, and performing functional checks.

3. Maintenance

Protective Measures: Advises on safety measures when working on pipelines.
Maintenance Work Overview: Checklist for regular maintenance tasks.

4. Troubleshooting

General Troubleshooting: Guidance on diagnosing and resolving common issues.

5. Spare Parts and Appendix

Spare Parts: Lists available spare parts.
Appendix: Contains technical data and wiring examples.

Overview: The FLOWSIC300 is a customizable ultrasonic measuring system for precise gas flow measurement in pipelines.

Key Features:

Customizable components including materials and measuring ranges.
Functional restrictions due to contamination.
Voltage limitations for intrinsic safety.

Functional Restrictions:

Contamination on ultrasonic sensors can reduce measurement precision.

Safety and Compliance:

Use the device within specified limits for safety.
Installation and operation should be conducted by skilled personnel.

Disposal Information:

Dispose of electronic components as electronic waste.

System Description:

Uses ultrasonic sensors to measure gas flow rate by calculating the difference in transit times of sound pulses.

System Configurations:

1-path measurement: Cost-effective for smaller diameters.
2-path measurement: Offers increased precision for larger diameters.

System Components:

Includes ultrasonic sensors, nozzles, and an electronics unit.

Product Overview
The FLOWSIC300 is an ultrasonic flow measurement system designed for precise transit time measurements.

Components and Installation
The system can be installed with a spool piece that includes pre-fitted nozzles.

Signal Processing Unit (SPU)
The SPU houses electronic components and supports communication with PCs and control systems.

Output Configurations
Offers various hardware variants and output configurations.

Operating Modes
The device operates in Operation mode and Configuration mode.

Device Status
Normal status "Measurement valid" indicates correct functioning.

Measurement Process: Measures gas flow using a transit time method.

Status Indicators: Several status indicators are used to signal device conditions.

Signaling and Display: Uses a standard 'normal closed' setting for signaling outputs.

Self-Diagnosis and Warnings: Continuously monitors performance metrics.

Data Handling: Includes integrated volume counters and logbooks.

Software Integration: MEPAFLOW600 CBM software provides a user-friendly interface.

Data Recording and Diagnostics: Allows for recording and playback of meter readings.

Maintenance and Calibration: Outlines procedures for maintenance and calibration.

Installation Procedures: Detailed steps for installing the meter.

Safety Information: Emphasizes adherence to safety regulations.

Project Planning: Checklist for proper installation.

Installation Requirements: Specific requirements for spool pieces and clearance.

Safety Precautions

Wear appropriate safety gear.
Warn others about potential hazards.

Nozzle Installation

Position nozzles at a 60° angle to the pipeline.

Assembly Information

Accurate measurement of the pipeline's inner diameter is crucial.

Marking and Welding

Use a foil strip to mark nozzle positions accurately.

Path Length and Installation Angle

Determine the path length and angle accurately.

Spool Piece Installation (Optional)

Ensure safe transport and storage of the spool piece.

Installation and Operation of FLOWSIC300

1. Pressure Compensation and Sensor Fitting
Compensate the pressure by slowly opening the bypass valve.

2. Fitting the Ultrasonic Sensor
Remove the screw plugs and insert the ultrasonic sensor.

3. Removing the Fitting Tool
Let the hydraulic piston retract by opening the pressure valve slightly.

4. Installing the Electronics Unit
Install in a protected, vibration-free location.

5. Electrical Installation
Complete the installation of sender/receiver units before proceeding.

6. Cable Specifications and Connections
Use cables that meet the requirements for explosive atmospheres.

7. Terminal Assignment
Assign terminals in the SPU connection compartment according to specified functions.

Specifications:

Certified for use in Zone 1 and Zone 2 hazardous areas.

Installation Requirements:

Ensure compliance with EN/IEC60079 standards.

Operational Guidelines:

Ultrasonic sensors are intrinsically safe.

Safety Warnings:

Do not open enclosures while energized.

Initial Start-up:

Preconfigured and tested for measuring precision.

Initial Start-up Preparations
Ensure all mechanical and electrical installations are complete.

Work Sequence for Initial Start-up
Connect FLOWSIC300 to MEPAFLOW-PC and execute the start-up procedure.

Adjustment/Calibration
Calibration is needed if the velocity profile is not representative.

Start-up Procedure
Includes entering plant parameters and configuring additional functions.

Individual Optimization
Device parameters can be optimized if measurements are unsatisfactory.

Connecting to a PC
Connect via RS485 serial interface.

Connecting to MEPAFLOW600 CBM
Install and start the MEPAFLOW600 CBM program.

Identification
Verify the flow meter data against test protocols.

Entering Installation Parameters
Activate Service access and enter installation angles.

Field Setup Wizard
Guides through parameter configuration.

Integrated Electronic Volume Corrector (EVC)
Setup and configuration of the EVC for the FLOWSIC300 device.

I/O Configuration
Setting output configurations based on the Instrument Data Sheet.

Meter Factor Calculation
The meter factor is preset at the factory but can be recalculated.

Warning Limits and Analog Output
Warning limits can be configured post-setup.

LCD Display Settings
Allows language assignment and selection of measured variables.

Configuration Update
Device can be set to Configuration mode to write settings.

Maintenance Report
Can be created by entering relevant information and collecting live data.

Session Termination
Upon disconnecting, a session is stored containing all parameter changes.

Functional Check
Check the operating state and perform a plausibility check on measured values.

Maintenance
Involves protective measures and checking gas tightness.

Device State and Maintenance

Device State: Monitored through user warnings and alarms.

Maintenance Procedures

Gas Tightness Check: Regular checks for gas-tight installations are necessary.

Troubleshooting

General Troubleshooting: Status alarms and warnings help identify issues.

Troubleshooting Overview

General Troubleshooting: Signals alarms and warnings through its LCD display.

Device Status Checking

Using MEPAFLOW600 CBM: Connect to the device and check the 'Meter Status' window.

User Warnings and Battery Management

User Warnings: Displayed in MEPAFLOW600 CBM.

Diagnosis and Connection Troubleshooting

Diagnosis Session: Use MEPAFLOW600 CBM to connect to the device.

Spare Parts and Technical Data

Spare Parts: Includes electronics subassemblies and sender/receiver units.

Appendix

Conformities: Complies with ATEX and EMC Directives.

Error and Warning Messages:

Communication Errors: No DSP communication and invalid data readings are reported.

Informational Messages:

System Operations: Power on, clock adjustments, and firmware updates are logged.

Logbook and Data Management:

Logbook Operations: Erasure and initialization of warning and parameter logbooks.

Technical Specifications:

SPU Terminal Assignment: Connection details in accordance with ATEX IIC standards.

Contact Information: Contact details for SICK Engineering GmbH across various countries are provided for customer support.

Catalog excerpts

OPERATING INSTRUCTIONS Ultrasonic Gas Flow Meter Ultrasonic Gas Flow Meter for Process Applications Sensor Intelligence.

Open the catalog to page 1

Document Information Product Product name: Firmware: American National Standards Institute Document ID Title: Part No.: Version: Release: American Standard Code for Information Interchange American Wire Gage Condition Based Maintenance Canadian Standards Association Direct Current Manufacturer SICK Engineering GmbH Bergener Ring 27 · D-01458 Ottendorf-Okrilla · Germany Phone: +49 35 20552410 Fax: +49 35 20552450 E-mail: [email protected] Deutsches Institut für Normung (German Standards Institute) Euro Norm Original documents The English version 8014244 of this document is an original document from...

Open the catalog to page 2

Warning Symbols Information Symbols IMMEDIATE DANGER of serious injuries or death Important technical information for this product Hazard (general) Information on product condition with regard to explosion protection (general) Hazard in potentially explosive atmospheres Hazard through explosive substances/substance mixtures Supplementary information Hazards through electrical voltage Note referring to information at another location Hazards through toxic substances Warning Levels / Signal Words DANGER Risk or hazardous situation which will result in severe personal injury or death. WARNING Risk...

Open the catalog to page 3

About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 For your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Hazards during installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Hazards during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Open the catalog to page 4

MEPAFLOW600 CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Software installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Overview of installation work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Project planning . . . . . . . . . . . . . . . . . . . . . . . ....

Open the catalog to page 5

Safety information for the fitting tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Work safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety of hydraulic equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Proper installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accident risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Open the catalog to page 6

Information on initial start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Connecting to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Connecting to a serial interface (RS232/COM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Connecting to a USB port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Connecting to MEPAFLOW600 CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Open the catalog to page 7

Displaying status alarms and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Checking the device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Checking user warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Battery service life/capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Starting a diagnosis session. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Open the catalog to page 8

Important Information Important Information Subject to change without notice About this document For your safety Intended use Restrictions of use Additional information Disposal information Responsibility of user FLOWSIC300 · Operating Instructions · 8014244/YZF6/V 1-1/2016-07 · © SICK Engineering GmbH

Open the catalog to page 9

Important Information About this document These Operating Instructions contain essential information on the function, installation, start-up and maintenance of the FLOWSIC300. Hazards during installation CAUTION: General risks during installation ▸ Observe applicable valid regulations, general standards and guidelines. ▸ Observe local safety regulations, operating instructions and special regulations. ▸ Observe the information on responsibility of the user (→ p. 15, §1.6). WARNING: Hazards through the gas in the system The following conditions can increase the risk: ● Toxic gas or gas dangerous...

Open the catalog to page 10

Important Information Hazards during operation WARNING: Hazards through leaks Operation in leaky condition is not allowed and possibly dangerous. ▸ Check leak tightness of equipment regularly (→ p. 141, §9.4). NOTICE: Risk of damage in pipeline ▸ Protect the ultrasonic sensors (→ p. 22, § Fig. 2) against liquids and mechanical effects. ▸ Pay particular attention here when the pipeline is to be cleaned with a pipeline inspection gauge. ▸ If the pipeline is to be purged with liquid: First observe the information in §9.1 (→ p. 140). Otherwise the ultrasonic sensors can be damaged or made unusable....

Open the catalog to page 11

Important Information Operation in potentially explosive atmospheres WARNING: Risk of explosions in potentially explosive atmospheres When the measuring system is to be used in a potentially explosive atmosphere: ▸ Only use the FLOWSIC300 measuring system in potentially explosive atmospheres that correspond to the individual device specifications. Otherwise there is a risk of explosions. The inside of the pipeline does not belong to the surrounding potentially explosive atmosphere. The pipeline does not have to have the same atmospheric conditions as the surrounding Ex zone. Subject to change...

Open the catalog to page 12

All SICK SENSOR INTELLIGENCE catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

Brand list