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Dust measuring devices

Dust measuring devices
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Dust measuring devices

Product catalog summary
Overview: This document is a comprehensive product catalog for SICK's dust measuring devices, detailing the technologies and services offered. It includes information on various types of dust measurement devices, their specifications, and the services provided by SICK.
Company Background: SICK is a global leader in sensor technology, founded in 1946 and headquartered in Waldkirch, Germany. Known for its innovative solutions in industrial automation, SICK employs over 7,400 people and operates more than 50 subsidiaries worldwide.
Product Overview: The catalog categorizes dust measuring devices into scattered light, transmittance, and gravimetric measurement devices, each with specific models and details on measurement principles, certification, and conditions.
Services: SICK offers LifeTime Services, including consulting, design, verification, optimization, product support, and training, aimed at enhancing safety, productivity, and sustainability.
Technologies and Applications: SICK provides solutions for industries such as automotive, pharmaceutical, electronics, and energy production, focusing on improving process control, safety, and environmental protection.
Importance of Dust Measurement: Dust measurement is crucial for environmental protection, as industrial emissions can impact human health and the environment. SICK's devices help monitor and control these emissions effectively.
Introduction to Dust and Particles: Dust is a mixture of visible and invisible particles, classified by aerodynamic diameter. The document discusses various particles like soot, dust, and smoke, and their formation processes.
Measurement Influences: Accurate dust measurement requires consideration of site conditions, flow conditions, dust concentration, gas composition, particle properties, and ambient conditions.
Importance of Emission Measurement: Measuring emissions is crucial for addressing global warming and greenhouse gas effects, with regulations like EU guidelines and EPA standards setting emission limits.
Best Available Measurement Technology: Choosing the right technology involves understanding site-specific conditions. Continuous methods use optical and electrical principles, while discontinuous methods rely on gravimetric analysis.
Continuous Measurement Principles: Transmissiometry and scattered light measurement are primary methods, with transmissiometry involving light attenuation by particles and scattered light measurement requiring calibration with gravimetric methods.
Discontinuous Measurement Principle: The gravimetric method is the reference standard for calibrating continuous devices, involving particle collection on a filter and weighing.
Calibration and Standardization: Calibration is essential for accuracy, requiring gravimetric comparison under various conditions, and standardization ensures consistent reporting.
Gravimetric Measuring System: This system involves taking multiple measurements at different plant load states and fuels, with dust concentration calculated using a specific formula.
Technology and Services: SICK provides comprehensive services for measurement systems, ensuring safe processes and constant product quality, with modular service contracts tailored to customer needs.
Service Overview: SICK offers services like verification, optimization, maintenance, test gas management, repair, and inspection, with extended warranties and consulting services.
Upgrade and Retrofits: Regular updates and spare part management are crucial for maintaining systems, with SICK offering on-call service, technical support, remote maintenance, and factory repairs.
Typical Applications: Emission monitoring is essential for compliance with environmental regulations, with SICK providing solutions for various industries, including power, cement, waste incineration, steel, and chemical plants.
Safe Filter Monitoring: Devices like the DUSTHUNTER SP100 and FW102 detect filter defects early, ensuring safe operation and compliance with emission limits.
Measurement of High Dust Concentrations: Devices like the DUSTHUNTER T200 monitor dust concentration in electric filters, ensuring efficient performance.
Applications:
  • Hall Air Monitoring: Devices ensure personnel safety by detecting fine dust particles in factory halls.
  • Stockpile Monitoring: Dust emissions from outdoor storage are monitored to manage environmental impact.
  • Process Control: Dust measurements optimize process control in material transport and air or gas monitoring.
Scattered Light Dust Measuring Devices:
  • These devices use light scattering to detect low dust concentrations, offering stable results unaffected by gas velocity, humidity, or particle charges.
  • Benefits include easy installation, user-friendly operation, and long maintenance intervals due to automatic self-monitoring.
Product Family Overview:
  • DUSTHUNTER SB100/SB50/SB30: Devices using reverse scattered light measurement for low to moderate dust concentrations.
  • DUSTHUNTER SF100/SP100: Devices using forward scattered light measurement, suitable for various duct sizes and conditions.
  • FWE200DH/FW101 Ex/FW102: Devices designed for wet gases and Ex-zones, ensuring effective dust concentration monitoring.
Technical Specifications:
  • Devices operate across a wide range of temperatures and pressures, with specific models tailored for different environmental conditions.
  • Conformities include compliance with various international standards and directives, ensuring reliability and regulatory adherence.
  • Enclosure ratings and test functions are specified to ensure durability and accuracy in diverse industrial environments.
Conclusion: The DUSTHUNTER series offers advanced dust measuring devices suitable for various industrial applications, providing precise measurements, easy installation, and low maintenance requirements.
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Catalog excerpts

Dust measuring devices-1

DUST MEASURING DEVICES Light scatter, transmittance, gravimetric dust measurement devices

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Dust measuring devices-2

REGISTER AT WWW.SICK.COM TODAY AND ENJOY ALL THE BENEFITS m Select products, accessories, documentation and software quickly and easily. Create, save and share personalized wish lists. Overview of all quotations and orders. View the status of quotations and orders at any time. Receive e-mail notifications of status changes. Easily repeat previous orders. View the net price and date of delivery for every product. Requests for quotation, ordering and delivery tracking made easy. Direct ordering: submit even very complex orders in moments. Conveniently export quotations and orders to work with...

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Dust measuring devices-3

PRODUCT SELECTION Page Measurement principle Certification Measurement conditions Measurement conditions Test functions Channel diameter Transmittance dust measuring devices 1) For systems requiring permission acc. to e.g. 2001/80/EC (13. BImSchV (German Federal Emission Protection Directive)), 2000/76/EC (17. BImSchV), 27. BImSchV. 2) Channel interior pressure: up to 10 kPa. 4) Tested for suitability by TUV for systems requiring permission acc. to TA Luft (German Technical Instructions on Air Quality Control) an

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GENERAL INFORMATION About SICK TYPICAL APPLICATIONS SCATTERED LIGHT DUST MEASURING DEVICES DUSTHUNTER SB100, DUSTHUNTER SB50, DUSTHUNTER SB30, DUSTHUNTER SF100, DUSTHUNTER SP100, FWE200DH, FW101 Ex, FW102 TRANSMITTANCE DUST MEASURING DEVICES DUSTHUNTER C200, DUSTHUNTER T200, DUSTHUNTER T100, DUSTHUNTER T50, FW300 Ex GRAVIMETRIC DUST MEASUREMENT DEVICES SHC500 Gravimat

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WE DELIVER “SENSOR INTELLIGENCE.” SICK sensor solutions for industrial automation are the result of exceptional dedication and experience. From development all the way to service: The people at SICK are committed to investing all their expertise in providing with the very best sensors and system solutions possible. A company with a culture of success More than 7,400 people are on staff, with products and services available to help SICK sensor technology users increase their productivity and reduce their costs. Founded in 1946 and headquartered in Waldkirch, Germany, SICK is a global sensor specialist...

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A Innovation for the leading edge A corporate culture for sustainable excellence SICK sensor systems simplify and optimize processes and allow for sustainable production. SICK operates at many research and development centers all over the world. Co-designed with customers and universities, our innovative sensor products and solutions are made to give a decisive edge. With an impressive track record of innovation, we take the key parameters of modern production to new levels: reliable process control, safety of people and environmental protection. SICK is backed by a holistic, homogeneous corporate...

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“SENSOR INTELLIGENCE.” FOR ALL REQUIREMENTS SICK is a renowned expert in many industries, and is entirely familiar with the critical challenges they face. While speed, accuracy and availability take center stage in all industries, technical implementations vary greatly. SICK puts its vast experience to use to provide with precisely the solution you need. For applications worldwide Hundreds of thousands of installations and applications go to prove that SICK knows the different industries and their processes inside out. This tradition of uncompromising expertise is ongoing: As we move into the...

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A For your specific industry For performance across the board With a track record of proven expertise in a great variety of industries, SICK has taken quality and productivity to new heights. The automotive, pharmaceutical, electronics and solar industries are just a few examples of sectors that benefit from our know-how. In addition to increasing speed and improving traceability in warehouses and distribution centers, SICK solutions provide accident protection for automated guided vehicles. SICK system solutions for analysis and flow measurement of gases and liquids enable environmental protection...

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SICK LifeTime Services SERVICES FOR MACHINES AND SYSTEMS: SICK LifeTime Services SICK LifeTime Services is a comprehensive set of high-quality services provided to support the entire life cycle of products and applications from plant walk-through to upgrades. These services increase the safety of people, boost the productivity of machines and serve as the basis for our customers’ sustainable business success. LifeTime Services range from product-independent consulting to traditional product services and are characterized by extensive industry expertise and 70 years of experience. 8016639/2016-10...

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SICK LifeTime Services Plant walk-through Risk assessment Safety concept Safety software and hardware design •• Validation of functional safety •• CE-conformance check Product and system support •• •• •• •• •• •• •• •• •• •• •• Installation Commissioning Start-up support Calibrations Telephone support 24-hour helpline SICK Remote Service Troubleshooting on site Repairs Exchange units Extended warranty Inspection Stop time measurement Machine safety inspection Electrical equipment check Accident investigation Initial verification Performance check Maintenance Upgrade and retrofits •• Upgrade services...

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PRODUCT OVERVIEW VERSATILE PRODUCT RANGE FOR INDUSTRIAL AUTOMATION From the simple acquisition task to the key sensor technology in a complex production process: With every product from its broad portfolio, SICK offers a sensor solution that best combines cost effectiveness and safety. - Photoelectric sensors •• Miniature photoelectric sensors •• Small photoelectric sensors •• Compact photoelectric sensors •• Cylindrical photoelectric sensors •• Fiber-optic sensors and fibers •• MultiTask photoelectric sensors Proximity sensors •• Inductive proximity sensors •• Capacitive proximity sensors ••...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.