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ConVer QUALITY CONTROL SYSTEMS RELIABLE QUALITY CONTROL FOR PACKING PROCESSES Quality control using industrial vision systems is a crucial step in ensuring perfect products. However, it is not just during the manufacturing process itself that it has an important role to play. Final inspections such as completeness checks during the packing process are also vital in order to guarantee product quality and customer satisfaction. Thanks to the ConVer system from SICK, it is possible to optimize the reliability and economic efficiency of these checks and make costly complaints due to incomplete products...

QUALITY CONTROL SYSTEMS ConVer EXAMPLES OF USE The ConVer system is perfect for use in all industrial manufacturing processes where components are packed manually or semi-automatically. ConVer reliably checks both the completeness and the correct positioning of parts in boxes or containers and on pallets. Completeness check during the packing of furniture parts The packing of furniture parts is a complex process and one that is therefore liable to error. Cardboard boxes are filled manually or semiautomatically using robots. In addition, it is necessary to handle a wide range of products. A single...

ConVer QUALITY CONTROL SYSTEMS CONTENT VERIFICATION OF PACKAGING USING 3D MACHINE VISION ConVer meets all the expectations placed on a modern, industrial machine vision system. With its robust design, the system also functions in demanding industrial environments. The system components are carefully harmonized and precalibrated before they leave the factory. Dependability and reliable recognition The parts for verification are often similar in terms of color or thickness even though they may differ considerably in their material, shape or surface finish. The high-performance 3D vision technology...

QUALITY CONTROL SYSTEMS ConVer Intuitive user guidance and simple configuration Process optimization The system can be configured quickly and easily via the user-friendly operating software. New templates can be created in just a few clicks. And if the contents of the packaging change, it is a simple task to adapt the reference templates appropriately. The measurement data and images recorded by the system are not only used to correct packing errors. The results can also subsequently be consulted for systematic analyses designed to identify possible errors in the upstream production process which...

ConVer QUALITY CONTROL SYSTEMS RELIABLE, VERSATILE, USER-FRIENDLY Product description ConVer is a turnkey system for quality control during packing processes. The system checks whether boxes or containers have been filled correctly and with all the required contents. It consists of a scalable number of verification stations that can be positioned as required along the conveyor belt. Each station is equipped with a highperformance 3D camera that acquires images of the container contents. These are compared with taught-in reference images in real time. If any discrepancies are detected, the system...

QUALITY CONTROL SYSTEMS ConVer Detailed technical data Features Field of view (W x H): Measurement range: 1870...1930 mm (between camera and conveyor belt) Light source: Laser class: User feedback and indicators: Display of verification results at control station monitor Stop/start function for conveyor belt Indicator lights Control stations per pack line: Verification stations per pack line: Number of layers for verification: Number of storable reference templates: Number of verifications per layer: Memory capacity: Verification tools: Holes (number, size, position) Height (absolute and relative)...

ConVer QUALITY CONTROL SYSTEMS Mechanical/electrical Connections: Ethernet (data), 24 V I/Os for signals and digital inputs/outputs Supply voltage: Enclosure rating: Applied standards: Ambient data Ambient temperature (operation and storage): Ordering information System type System characteristics Part number Quality control Standalone system consisting of 4 stations of 6 m length1) for verifying the completeness of objects in packaging Other variants (e.g. number and maximum travel range of verification stations) available on request 1) 8017478/2014-06-10 Subject to change without notic

QUALITY CONTROL SYSTEMS ConVer System overview Verification station 0 Camera (5) Connection box for conveyor belt (|) Support frame (7) Guide rails (4) Connection box for verification station (§) Operator monitor Subject to change without notice - QUALITY CONTROL SYSTEMS | SICK

ConVer QUALITY CONTROL SYSTEMS Camera-laser bar Camera in protective housing Camera arm Laser bar Individual laser Control station Control cabinet Control monitor Main switch Start button (PC) Reset button (PC) Filter cover 8017478/2014-06-10 Subject to change without notice

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SICK AT A GLANCE SICK is a leading manufacturer of intelligent sensors and sensor solutions for industrial applications. With more than 6,500 employees and over 50 subsidiaries and equity investments as well as numerous representative offices worldwide, we are always close to our customers. A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment. We have extensive experience in various industries and understand their processes and requirements. With intelligent...