AEROSHELL TURBINE ENGINE OILS

AEROSHELL TURBINE ENGINE OILS
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AEROSHELL TURBINE ENGINE OILS

Product catalog summary
AeroShell Turbine Engine Oils Overview
Introduction: Initially, gas turbine engines used straight mineral oils, but the need for lower viscosities led to the development of synthetic oils, which became standard due to their superior properties.
Specifications and Grades: Early turbine oils had viscosities between 2 mm²/s and 9 mm²/s at 100°C. Specifications like MIL-PRF-6081D and DEF STAN 91-99 were developed. Synthetic oils such as AeroShell Turbine Oil 300 and 750 were created to meet regional requirements.
Evolution of Synthetic Oils: Additives were introduced to synthetic oils to enhance performance, particularly for oxidation and thermal degradation resistance. Different preferences in the U.S. and U.K. led to the development of AeroShell Turbine Oil 390 and 500.
Modern Developments: Newer oils like AeroShell Turbine Oil 560 and 555 were developed for higher thermal stability and load-carrying requirements. The SAE AS5780 specification was introduced for civil applications, defining SPC and HPC grades.
Vintage Aircraft: Older engines approved on specific mineral oils may require consultation before switching to synthetic oils.
Oil Analysis: Routine oil analysis is crucial for maintenance, involving spectrometric wear metal checks and viscosity tests. Proper sampling and consistent testing are essential.
Applications and Approvals: Engine oils must be specified in the Type Certificate for aircraft certification. Operators must ensure oils conform to the latest manufacturer approvals.
Compressor Washing: Recommended by some manufacturers to maintain compressor performance, but must be done according to guidelines to avoid oil contamination.
Oil Change and Compatibility: Oil change intervals vary by engine type and conditions. Synthetic oils are generally compatible within viscosity groups, but manufacturer guidelines should be followed. Compatibility with materials like elastomers and plastics is critical.
Compatibility and Material Interaction:
  • Paints: Only epoxy resin paints are compatible, except for light color shades which may stain.
  • Plastics: Polytetrafluoroethylene and high molecular weight nylon are most compatible. Polyvinyl chloride is not recommended.
  • Varnishes: Phenolic impregnated varnishes are softened by hot oil, while modified alkyd varnishes show good oil resistance.
  • Oils: Ester-based synthetic oils are incompatible with mineral and vegetable oils.
  • Metals: Copper accelerates ester breakdown, while copper alloys are safer. Aluminium, steel, and their alloys are unaffected. Cadmium plating may dissolve at high temperatures. Lead and its alloys are attacked by synthetic lubricants. Magnesium should be protected against hydrolysis. Zinc is attacked, forming zinc soaps. Silver may react with additives in some oils.
Non-Aviation Use: AeroShell turbine oils are used in industrial and marine gas turbines derived from aero-engines, requiring similar lubrication due to design similarities.
AeroShell Turbine Oil Specifications:
  • AeroShell Turbine Oil 2: A 2 mm²/s mineral oil used for fuel system inhibition, equivalent to Russian Grade MK-8.
  • AeroShell Turbine Oil 3: A 3 mm²/s mineral oil for early jet engines, equivalent to Russian Grade MK-8.
  • AeroShell Turbine Oil 3SP: A 3 mm²/s oil with additives for anti-wear and low temperature properties, approved for various Russian engines.
Specifications and Approvals: AeroShell oils meet various international specifications, including U.S. MIL-PRF, British DEF STAN, and Russian GOST standards.
1. Introduction
AeroShell Turbine Oils are synthetic ester oils designed for use in various turbine engines, incorporating additives to enhance oxidation resistance, corrosion protection, and wear minimization.
2. Specifications and Approvals
  • AeroShell Turbine Oil 308: Approved under MIL-PRF-7808L Grade 3, NATO Code O-148, and Joint Service Designation OX-9.
  • AeroShell Turbine Oil 390: Approved under DEF STAN 91-94, suitable for British turbo-jet engines and APUs.
  • AeroShell Turbine Oil 500: Meets MIL-PRF-23699G Grade STD and SAE AS5780B Grade SPC specifications.
  • AeroShell Turbine Oil 555: Developed for high-temperature and load-carrying requirements, meeting DOD-PRF-85734A and DEF STAN 91-100 specifications.
3. Key Properties
  • Viscosity: Varies across different oils, with specific values provided for temperatures ranging from -54°C to 100°C.
  • Flashpoint: Minimum flashpoints are specified, with AeroShell Turbine Oil 555 having a flashpoint above 246°C.
  • Pourpoint: All oils have pourpoints below -54°C, indicating good low-temperature performance.
  • Corrosion and Oxidation Stability: All oils must pass rigorous tests to ensure stability under high temperatures.
4. Applications
  • Turbo-prop and turbo-jet engines requiring MIL-PRF-7808 oil.
  • APUs, particularly in cold environments, to prevent hung starts.
  • Helicopter transmissions, where high load-carrying capacity is essential.
5. Manufacturer Approvals
AeroShell Turbine Oils are approved for use in engines from manufacturers such as Honeywell, Pratt & Whitney, Rolls-Royce, Turbomeca, and others.
6. Recommendations and Limitations
Users are advised to check compatibility with seal materials and consult manufacturer manuals for specific engine approvals.
Overview: The document provides detailed specifications, applications, and approvals for various AeroShell turbine oils, including AeroShell Turbine Oil 555, 560, 750, and Ascender.
Specifications: Each oil type is characterized by specific properties such as kinematic viscosity, flashpoint, pourpoint, total acidity, and thermal stability.
Applications: The oils are suitable for use in both military and civil turbine engines.
Approvals: The document lists various engine models approved for each oil type.
Performance and Benefits: AeroShell oils offer benefits like low coking performance, excellent elastomer compatibility, and extended oil life.
Key Data: The document includes tables with detailed specifications and test results.
Approved Turbine Oils: The document lists various turbine oils approved for use in specific engine models.
Notes: Important notes include recommendations for specific conditions and compatibility issues.
Turbine Engine Oils: The document includes typical temperature/viscosity curves for AeroShell Turbine Oils.
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Catalog excerpts

AEROSHELL TURBINE ENGINE OILS-1

AEROSHELL TURBINE ENGINE OILS The earliest gas turbine engines were developed using straight mineral oils but the operational requirements for low temperature starting, either on the ground or at high altitude (re-lights) led to the development of a range of straight mineral oils with viscosities far lower than those of conventional aircraft engine oil of that time. For example, oils with viscosities between 2 mm2/s and 9 mm2/s at 100°C became standard for gas turbine engines, compared with viscosities of 20 mm2/s to 25 mm2/s at 100°C for piston engine oils. Although demand for the low viscosity straight mineral turbine oils is diminishing, the following list tabulates the range of specifications covered. MIL-PRF-6081D Grade 1010 - AeroShell Turbine Oil 2 DEF STAN 91-99 (DERD 2490) - AeroShell Turbine Oil 3 DEF STAN 91-97 (DERD 2479/0) - (AeroShell Turbine Oil 9 - grade now withdrawn) DEF STAN 91-97 (DERD 2479/1) - (AeroShell Turbine Oil 9B - grade now withdrawn) The higher viscosity 9 mm2/s oils in the foregoing range were required for the highly loaded propeller reduction gears of turboprop engines. In some of these engines the natural load carrying characteristics derived from the viscosity of the oil alone was not enough and required improvement by an EP (Extreme Pressure) additive. The resultant blend, AeroShell Turbine Oil 9B (grade now withdrawn), was used by aircraft and helicopter operators. With the progressive development of the gas turbine engine to provide a higher thrust and compression ratio, etc., the mineral oils were found to lack stability and to suffer from excessive volatility and thermal degradation at the higher temperatures to which they were subjected. At this stage, a revolutionary rather than evolutionary oil development took place concurrently with engine development and lubricating oils derived by synthesis from naturally occurring organic products found an application in gas turbine engines. The first generation of synthetic oils were all based on the esters of sebacic acid, principally dioctyl sebacate. As a class, these materials exhibited outstanding properties which made them very suitable as the basis for gas turbine lubricants. TURBINE ENGINE OILS

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AEROSHELL TURBINE ENGINE OILS-2

AEROSHELL TURBINE ENGINE OILS Unlike straight mineral oils, the synthetic oils had to rely on additives, and in later formulations on multi-component additive packages, to raise their performance. This was particularly necessary to improve resistance to oxidation and thermal degradation; important properties which govern long term engine cleanliness. The two different basic grades of synthetic oil found favour on opposite sides of the Atlantic; in the U.S.A. 3 mm2/s oils became standard while, in the U.K., 7.5 mm2/s oils were used. AeroShell Turbine Oil 300 and AeroShell Turbine Oil 750 respectively...

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AEROSHELL TURBINE ENGINE OILS-3

AEROSHELL TURBINE ENGINE OILS engine oils – SPC (Standard Performance Capability) and HPC (High Performance Capability). Shell’s newest turbine engine oil, AeroShell Ascender, was the first newly developed HPC oil to be approved against the SAE AS5780 specification. VINTAGE AIRCRAFT Vintage aircraft turbine engines were approved on oils available when the engine was originally manufactured and in many cases these oils were specific blends of mineral oils, such oils being no longer available. If the engine was approved on a mineral turbine oil other than MIL-L-6081 or DEF STAN 91-99 (formerly...

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AEROSHELL TURBINE ENGINE OILS-4

AEROSHELL TURBINE ENGINE OILS TURBINE ENGINE OILS For many gas turbine engines there is no set oil change interval, this is because the oil in the system changes over through normal consumption in a reasonable number of hours. For some engines, particularly smaller engines, the engine manufacturer recommends regular oil changes. Operators should therefore adhere to the recommendations for the specific model of engine they operate. Depending upon the condition of the oil and the oil wetted areas of the engine, the engine manufacturer may be prepared to authorise oil change extensions. For gas...

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AEROSHELL TURBINE ENGINE OILS-5

AEROSHELL TURBINE ENGINE OILS Epoxy resin paints have been found to be practically the only paints entirely compatible giving no breakdown or softening or staining in use, except for the very light colour shades, which are susceptible to staining due to the actual colour of the anti-oxidant inhibitor contained in practically all ester based lubricants. Only the more common plastics can be considered for evaluation of compatibility. Cadmium Cadmium, in the form of plating as a protective treatment for storage of parts destined to be in contact with oil in service, experiences a tendency at the...

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AEROSHELL TURBINE ENGINE OILS-6

AEROSHELL TURBINE ENGINE OILS Aero and aero-derived Gas Turbine oil specification SAE AS5780B Grade SPC — — Approved — Approved — — Grade HPC — — — — — — Approved U.K. 5 mm2/s Marine Gas Turbine oil specification U.S. helicopter transmission specification DOD-PRF-85734A — — — Approved — — — Tin plating is generally satisfactory. MIL-PRF-23699G STD — — Approved — — — — HTS — — — — Approved — Approved U.S. Air Force 3 mm2/s oil specification 4 mm2/s oil specification Nickel and alloys are generally satisfactory. Chromium plating is not affected. MIL-PRF-7808L Grade 3 Approved — — — — — — Grade...

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AEROSHELL TURBINE ENGINE OILS-7

AEROSHELL TURBINE ENGINE OILS TURBINE ENGINE OILS AeroShell Turbine Oil 2 is a 2 mm2/s mineral turbine oil blended from mineral base stocks to which a pour-point depressant and an anti-oxidant have been added. APPLICATIONS AeroShell Turbine Oil 2 is widely used for inhibiting fuel systems and fuel system components during storage. AeroShell Turbine Oil 2 is an analogue to the Russian Grade MK-8 and can therefore be used in engines which require the use of MK-8. SPECIFICATIONS TURBINE ENGINE OILS

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AEROSHELL TURBINE ENGINE OILS-8

AEROSHELL TURBINE ENGINE OILS TURBINE ENGINE OILS AeroShell Turbine Oil 3 is a 3 mm2/s mineral turbine oil blended from mineral base stocks to which a anti-corrosion additive has been added. APPLICATIONS AeroShell Turbine Oil 3 was developed for early pure jet engines and is still approved for some versions of these engines plus the Turbomeca Artouste, Marbore 2 and Marbore 6. AeroShell Turbine Oil 3 is widely used for inhibiting fuel systems and fuel system components during storage. AeroShell Turbine Oil 3 is an analogue to the Russian Grade MK-8 and can therefore be used in engines which require...

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