TAPERED CIRCLE SEGMENT BARREL ENDMILL (FERROUS APPLICATIONS)
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Solid Carbide Tools Tapered Circle Segment Barrel Endmills NEW OFFERING

Introducing a New Range of Tapered Circle Segment Barrel Endmills For revolutionary finishing and semi-finishing strategies on a wide range of components including: • Medical | Femoral knees and trauma plates • Aerospace | Blisks, discs and blades • Power Generation | Turbine blades • Mold and Die | Deep cavities • Automotive | Complex shapes Applications • Designed to significantly improve traditional ball end applications • Highly efficient at finishing and semi-finishing profiling • Main application areas include profiling and pocket milling • Especially suited to machining deep pockets...

Tapered Circle Segment Barrel Endmills Design • Tapered circle segment barrel endmills are a variation of a taper ball end tool where the straight taper is replaced with a large tangential radius (Ø50 mm to Ø1500 mm) Benefits of Tapered Circle Segment Barrel Endmills • Enables a greater ap step-over maintaining the same theoretical scallop height • Improved efficiency with enhanced surface quality • Increased tool life while simultaneously reducing the number of tools required • Spindle growth, machine position and thermal properties allow for a large tool radius • Lower set-up costs...

Product Range For patent information visit www.ksptpatents.com TOLERANCES (mm) FORM Regular & Long SHANK DIAMETER DCON Flute Spacing Unequal Positive Rake Angle Hard Metals - Range Ø6-Ø16 mm CENTERLINE ANGLE SHANK DIAMETER DCON Variable Right Spiral Soft Metals - Range Ø6-Ø16 mm CENTERLINE ANGLE

Tapered Circle Segment Barrel Endmills Milling Strategies Machining strategies play an important function in the performance of the tool as well as extending tool life. For large surfaces always use the main barrel radius. Use the largest diameter possible to utilize surface speed and chip space. Change the contact point along the cutting edge as often as possible to spread wear and prolong tool life. Use a combination of passes to clean ridges. Climb milling is advised to ensure optimal tool life and surface finish. Small corner features can be finished with the radius tip of the barrel....

Alloy Steels Feed (mm/min) Hardened Steels Stainless Steels Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) NOTE: • rpm= (Vc x 1000/DC x 3.142) • Feed= Fz x No. of flutes x rpm • Adjust speed and feed cutting • Adjust rates according to cutting area of tool being used • Avoid using tip of the tool where possible due to reduced chip space • Be aware of max cut Ae, especially on the lower portion of the tool • Medical applications: • Titanium can be cut dry while keeping cut size to a minimum and providing good chip evacuation (air blast) • For cobalt chrome...

High Temperature Alloys Feed (mm/min) Titanium Alloys Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) This coating demonstrates a superior combination of hardness and adhesion in hard machining of molds and dies and machining high-alloy stainless steels for high temperature applications such as turbines. The smooth surface ensures optimum surface quality and decreases the temperature in the cutting zone by reducing friction. This ceramic-based coating ensures a smooth surface and a low affinity to cold welding or edge build up, which makes it optimal for aluminium and...

Tapered Circle Segment Barrel Endmill Applications – Medical Femoral Knee Solutions Milling Condyle Surfaces – Tapered Circle Segment Barrel Endmills The condyle surfaces represent the largest portion of cycle time when machining femoral components. These surfaces are milled with ball end tools using a scanning strategy. The SGS range of tapered circle segment barrel endmills achieve step overs up to 3,0 mm and feed rate over 1,500 mm/min while still delivering surface finishes within tolerance. Condyle Surface Machining Solution Advantages 9 Reduction in scrap Application Details Operation...

Blisk Applications – Aerospace Blade Applications Wall Machining – Tapered Circle Segment Barrel Endmills The blade wall surfaces represent the largest portion of cycle time when machining solid blisk components with ball end tools. The SGS range of tapered circle segment barrel endmills have achieved lower cusp height and increased surface quality while increasing the step-over from 0,3 mm to 3,0mm. The feed rate reduced cycle time decreased from 25 minutes to under 3 minutes. Titanium Blade – Wall Machining Solution Advantages 9 Extended tool life Application Details Operation Finishing...

Lab Results – Aluminum Machining Aluminum-Aero Structure Superior Finish vs. Competition SGS T1 Finish Value Surface Quality No mis-match between levels SGS T2 Aluminum-Pocket Superior Finish vs. Competition Competitor-B Finish Value Surface Quality Cycle Time Cycle Time Reduction

PROCESS DEVELOPMENT KYOCERA SGS technical centers help obtain the best tooling solutions utilizing the high-performance range of tooling and optimum strategies. CUSTOM TOOLING SOLUTIONS The KYOCERA SGS R&D team’s extensive knowledge and creative thinking along with utilizing the latest technology develop specific tooling unique to your application and material requirements. The technical centers use in-house Multi-Axis CNC milling machines and work in conjunction with their partners to create a successful process. Whether it be machine tools, tool holding, work holding or using the latest...

SOLUTIONS AROUND THE GLOBE KYOCERA SGS Precision Tools is an ISO 9001:2015 Certified leader of round solid carbide cutting tool technology for the aerospace, metalworking, and automotive industries with manufacturing sites in the United States and United Kingdom. Our global network of Sales Representatives, Industrial Distributors, and Agents blanket the world selling into more than 60 countries. LEADERS IN SOLID CARBIDE TOOL TECHNOLOGY Brand names such as Z-Carb, S-Carb®, V-Carb, Hi-PerCarb®, Multi-Carb have become synonymous with high performance tooling in the machining and metalworking...