T-Carb

T-Carb
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T-Carb

Product catalog summary
Overview: The document outlines the specifications and advantages of T-Carb 6-Flute High Performance End Mills, optimized for high-speed machining using Trochoidal and Peel Milling techniques. These tools are suitable for demanding milling applications in sectors such as aerospace, medical, automotive, and energy.
Features & Benefits:
  • 6-Flute design ensures high precision and minimal deflection.
  • Designed for aggressive ramping and high-speed milling.
  • Performs exceptionally in challenging materials like titanium alloys and stainless steels.
  • Eccentric relief enhances strength and provides a smoother surface finish.
  • Variable Flute Geometry minimizes harmful harmonics and boosts productivity.
  • Available in various corner radius and reach options.
  • Ti-NAMITE-X coating offers superior wear resistance and extends tool life.
Technical Specifications:
  • Hardness: 3000 HV
  • Oxidation Temperature: 900°C – 1562°F
  • Coefficient of Friction: 0.50
  • Coating Thickness: 1 – 4 Microns
Target Markets:
  • Aerospace: Structural and Titanium Components
  • Medical: Replacement Parts and Joints
  • Automotive & Motorized Vehicles
  • Energy and Power Generation
Product Variants:
  • Series 51, 51M: T-Carb Square End
  • Series 51L, 51ML: T-Carb Long Reach
  • Series 51CR, 51MCR: T-Carb Corner Radius
  • Series 51LC, 51MLC: T-Carb Long Reach Corner Radius
Speed & Feed Recommendations: Detailed speed and feed recommendations are provided for various materials, including carbon steel, alloy steel, tool steel, stainless steel, nickel, cobalt, iron-based superalloys, and titanium base alloys. Adjustments are suggested for smaller taper machining centers or less rigid conditions.
Machining Specifications:
  • Nickel, Cobalt, and Iron-Based Superalloys: Includes Inconel 601, 617, 625, Incoloy 800, Monel 400. Recommended RPM and feed rates are provided for both standard and high-speed cutting (HSC).
  • Titanium-Based Alloys: Covers pure titanium and various titanium alloys. Specific RPM and feed rates are outlined for both standard and difficult-to-machine alloys.
Procedures and Recommendations:
  • Maximum recommended depth of cut is specified.
  • Finish cuts require reduced feed and cutting speeds, with a radial width of cut not exceeding 2% of the tool diameter.
  • Adjust speed and feed for harder materials and less rigid machining conditions.
Company Information:
  • SGS Tool Company is an ISO-certified leader in solid carbide cutting tool technology, serving aerospace, metalworking, and automotive industries.
  • Contact details for SGS Tool Company and its international branches in the USA, UK, France, Germany, Canada, Eastern Europe, Russia, and China are provided.
Key Features of SGS Tools:
  • High performance tooling with brand names like Z-Carb, S-Carb, V-Carb, Hi-PerCarb, and Multi-Carb.
  • Advanced cutting technology developed in Northeast Ohio.
  • Products designed to increase productivity and reduce costs globally.
  • ISO-certified quality procedures and patented geometries for extended tool life and improved part quality.
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Catalog excerpts

T-Carb-1

Solid Carbide Tools High Speed Machining Trochoidal Milling

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T-Carb-2

T-Carb 6-Flute High Performance End Mills are ideal for aggressive high speed machining using Trochoidal and Peel Milling techniques. The additional flutes allow higher feed rates at reduced tool loads, ultimately preventing breakage and failure. The variable pitch geometry allows the T-Carb to excel in multiple operations calling for aggressive roughing and finishing, resulting in faster cycle times and lower costs. The new series is offered in a variety of length, neck and corner radius options and is coated with Ti-NAMITE-X for ultimate thermal barrier protection. Titanium T-CARB HIGH SPEED...

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T-Carb-3

FEATURES & BENEFITS • Incorporates unique 6-Flute design for High Speed Machining operations requiring high accuracy and less deflection • Designed for aggressive ramping at high speeds where evacuation and load might be a factor • Engineered for High Speed Milling using Trochoidal and Peel Milling techniques • Exceptional performance with minimal deflection in difficult materials such as titanium alloys and stainless steels • Eccentric relief provides superior strength and smoother surface finish • Variable Flute Geometry maximizes productivity and tool life by reducing the harmful harmonics...

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T-Carb-4

TOLERANCES (inch) Cutting Diameter

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T-Carb-6

Cutting Diameter corner Radius R

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T-Carb-7

Cutting Diameter Corner Radius R

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T-Carb-8

Series 51  |  Speed & Feed Recommendations Hardness BRINELL Stainless Steel (Difficult) 304, 304L,316, 316L Stainless Steel (PH) 13-8 PH,15-5PH,17-4 PH, Custom 450 Diameter (inch)

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T-Carb-9

Series 51  |  Speed & Feed Recommendations Hardness BRINELL Nickel, Cobalt and Iron Based Superalloys Inconel 601, 617, 625, Incoly 800, Monel 400 Nickel, Cobalt and Iron Based Superalloys (DifFicult) Inconel 718, 750X, Incoly 925, Waspaloy, Hastelloy, Rene Titanium Base Alloy Pure Ttanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si Titanium Base Alloy (DifFicult) E Diameter (inch) *Maximum recommended depth shown *Finish cuts typically require reduced Feed and Cutting Speeds; also the Radial Width of Cut recommended is not more than 2% x D1 *Reduce Speed & Feed for materials harder than listed...

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T-Carb-10

Series 51 | Speed & Feed Recommendations BRINELL Coolant Metric ^ Ap & Vc ApxDI AexDI (m/min) STAINLESS STEEL (PH) E 13-8 PH,15-5PH,17-4 PH, Custom 450

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T-Carb-11

BRINELL Coolant Metric ftApMt Me ApxDI AexDI (m/min) Diameter (inch) NICKEL, COBALT AND IRON BASED SUPERALLOYS Inconel 601, 617, 625, incoly 800, Monel 400 nickel, cobalt AND IRON BASED SuPERALLOYS (difficult) inconel 718, 750X, incoly 925, Waspaloy, Hastelloy, Rene titanium base alloy Pure Ttanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si ‘Maximum recommended depth shown ‘Finish cuts typically require reduced Feed and Cutting Speeds; also the Radial Width of Cut recommended is not more than 2% x D1 ‘Reduce Speed & Feed for materials harder than listed ‘Above recommendations are based on...

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T-Carb-12

Solid Carbide Tools Performance by Design Solutions Around The Globe SGS Tool Company is a privately-held, ISO-certified leader of round solid carbide cutting tool technology for the aerospace, metalworking, and automotive industries with manufacturing sites in the United States and United Kingdom. Our global network of Sales Representatives, Industrial Distributors, and Agents blanket the world selling into more than 60 countries. Leaders in Solid Carbide Tool Technology Brand names such as Z-Carb, S-Carb, V-Carb, Hi-PerCarb, Multi-Carb have become synonymous with high performance tooling in...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.