Performance for Aluminum
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Catalog excerpts

Performance for Aluminum - 1

Solid Carbide Tools Tools for Aluminum High Performance VALUE AT THE SPINDLE ISO 9001 Certified Company

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Performance for Aluminum - 2

The original, symmetrical flute design features an engineered flute form that provides high performance results through a full range of machining conditions. These tools are designed for aggressive aluminum, non-ferrous, and non-metallic machining requiring a high level of material removal. Engineered Flute Design • Effective chip removal at high feed rates • Lower cutting forces than comparable products • Improved balance at high spindle speeds • Improved workpiece finish through better balance • More effective plunging vs. conventional designs Various Reach, Neck and End Options...

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Performance for Aluminum - 3

Maximum RPM Capability Results of Independent Lab Balance Analysis Testing per the ISO G2.5 Tolerance ½” Diameter Tools Equal Flute Lengths and Overall Lengths Available with TiB2 Coating (Titanium Diboride). SGS S-Carb Series 43 Design This ceramic based coating ensures a smooth surface and a low affinity to cold welding or edge build-up, which makes it optimal for aluminum and copper 2 Flute Aluminum Design applications. It has high toughness and high hardness. Coefficient of Friction: 0.45 Thickness: 1 - 2 Microns (based on tool diameter) S-Carb High Performance End Mills are ideal for...

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Performance for Aluminum - 9

CORNER RADiUS TOLERANCES (inch) R = +0.0000 / -0.0020 (continued on next page)

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Performance for Aluminum - 10

CORNER RADiUS TOLERANCES (inch) R = +0.0000 / -0.0020 (continued on next page)

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Performance for Aluminum - 11

CORNER RADiUS TOLERANCES (inch) R = +0.0000 / -0.0020

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Performance for Aluminum - 13

CORNER RADiUS TOLERANCES (inch) R = +0.0000 / -0.0020 (continued on next page)

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Performance for Aluminum - 14

CORNER RADiUS TOLERANCES (inch) R = +0.0000 / -0.0020

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Performance for Aluminum - 15

CORNER RADiUS TOLERANCES (inch) R = +0.0000 / -0.0020

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Performance for Aluminum - 16

Series 43B S-Carb - 3 Flute TOLERANCES (inch) DiAMETER D1 D2

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Performance for Aluminum - 19

CORNER RADiUS TOLERANCES (mm) R = +0,00 / -0,05

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Performance for Aluminum - 20

Series 43M    S-Carb – 3 Flute    Polished L1    New Expanded Tools Cutting Diameter D1 Polished Flute

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Performance for Aluminum - 21

New Expanded Tools length of Cut L2

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Performance for Aluminum - 22

CORNER RADiUS TOLERANCES (mm) R = +0,00 / -0,05

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Performance for Aluminum - 23

New Expanded Tools SERiES 43MB (METRiC)

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Performance for Aluminum - 24

High PERFORMANCE s-CARB CHIP BREAKER Roughing End Mills The original, symmetrical 3-flute design features an engineered flute form that provides high performance results through a full range of machining conditions. This expanded offering includes a variety of standard, reach, and corner radius options that are available with exclusive Ti-NAMITE-B coating for improved tool life. Value at the Spindle design and engineering ensure outstanding performance in a variety of aluminum applications.

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Performance for Aluminum - 25

Series 43CB & 43MCB For Aluminum, Non-Ferrous, & Non-Metallic Materials Symmetrical End Gashing: Superior balance in a high-speed environment reduces vibration and increases plunging capabilities compared to traditional 3-flute designs Engineered Flute Design: Unique flute shape facilitates the rapid movement of the large volume of chips created during aggressive machining Specialized Chip Breaker: The chip breaker disrupts the chip flow along the cutting edge, resulting in smaller and more controlled chips, while preventing material build-up between the cutting edge and tool • nique...

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Performance for Aluminum - 26

Series 43CB | S-Carb Chip Breaker - 3 Flute DiAMETER CORNER RADiUS TOLERANCES (inch) R = +0.0000 / -0.0020

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Performance for Aluminum - 27

CORNER RADiUS TOLERANCES (inch) R = +0.0000 / -0.0020

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Performance for Aluminum - 28

ADVANCED PRODUCTIVITY ROUGHING AND FINISHING ENDMILLS S-Carb APR Developed and engineered for high power, high efficiency machining of aluminium aerospace structural parts (i.e. ribs, spars) and their equivalent. Material removal rates of 550 cubic inches achievable, dependent on machine. S-Carb APF Developed and engineered for high-feed finishing of thin wall aluminium sections typically on aerospace ribs. Vast reduction in machining times, with straighter walls and superior finishes compared to waterlining. VALUE AT THE SPINDLE Design and engineering ensure outstanding performance in...

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Performance for Aluminum - 29

APR S-CARB APR • flute design for high feed 3 power roughing • High feed direct plunge ability • Through coolant design • olished flute design to P maximize chip evacuation • 4 flute unique variable geometry reduces vibration and allows finishing of thin walls in one pass • Through coolant design • Polished flutes for superior finishes • ignificant reduction S in cycle times Typical Method: High-speed waterline finishing, multiple passes at numerous levels to produce acceptable thin walls APF Method: High speed finishing at full depth without wall distortion 'One Hit' Flute Design...

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Performance for Aluminum - 30

Series 43APR    S-Carb – 3 Flute Corner Radius Tolerances (inch) R= +/– 0.0018 Available on request:  •  JetStream Technology  •  Side exits for MQL application

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Performance for Aluminum - 31

CORNER RADiUS TOLERANCES (mm) R = +/- 0,03 JetStream Technology • side exits for MQL applications

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Performance for Aluminum - 32

Series 43APF    S-Carb – 4 Flute Corner Radius Tolerances (inch) R= +/– 0.0018 Available on request:  •  JetStream Technology

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Performance for Aluminum - 33

CORNER RADiUS TOLERANCES (mm) R = +/- 0,03 Available on request: • JetStream Technology

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Performance for Aluminum - 34

SKI-CARB END MILLS FOR NON-FERROUS, ALUMINUM, & NON-METALLIC APPLICATIONS Design Features: Varied Speed and Feed • Circular Land reduces edge aggressiveness for varied speed and feed rates and allows for milling into corners while significantly reducing chatter. Superior Chip Control • Ski Land with primary and secondary flute wall construction minimizes chip interference by directing chips away from secondary flute. Optimal Rake • High Helix (45 degree) increases effective rake for greater shearing ability without reducing edge strength. Outstanding Rigidity • Short Length increases...

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Performance for Aluminum - 35

Slotting in 6061 - T6 Aluminum 1/2” Diameter - .300” Ad 8% Flood Coolant Tool Life in Feet 1,400 0 Wear Comparison A390 Cast Aluminum Ski-Carb Wear Comparison A390 Cast Aluminum 10,000 rpm / 120 ipm .100 Rw x .300 Ad Wear (inch) 33% less wear with Ti-NAMITE-B after 400” of Machining Ti-NAMITE-B Wear (inch) 33% less wear with Ti-NAMITE-B after 400” of Machining Ti-NAMITE-B is an advanced coating developed specifically for the high performance machining of Aluminum and its alloys. Ti-NAMITE-B offers the following benefits: • ow affinity to Aluminum L helps to prevent edge build-up • igh level...

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All SGS FRANCE catalogs and technical brochures

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