PCR

PCR

PCR

Product catalog summary
Overview: The document provides detailed information about the Series 29 Plastic Composite Router (PCR) by SGS Tool Company, an ISO 9001 certified company. This tool is designed for high-performance routing of glass-reinforced composite materials and other non-metallic materials.
Specifications: The Series 29 PCR features a diamond coating for superior abrasion resistance and thermal protection, enhancing tool life and cutting performance. Key specifications include a microhardness of >8000HV, oxidation temperature range of 800°C – 1470°F, and a coefficient of friction between 0.15 - 0.2. The coating thickness varies from 6 to 20 microns depending on tool diameter.
Industries: The tool is ideal for aerospace, automotive, and power generation industries.
Design and Variants: The PCR is available in various lengths and diameters, with three end styles: no end cut, end mill cut, and drill point. It is offered uncoated or with an optional Di-NAMITE coating for enhanced wear resistance.
Tolerances: The document specifies tolerances for both metric and fractional measurements, ensuring precision in manufacturing.
Speed and Feed Recommendations: Detailed speed and feed recommendations are provided for different materials such as CFRP, AFRP, GFRP, carbon, graphite, and plastics. These recommendations are crucial for optimizing tool performance and longevity.
Best Practices: The document advises adjusting parameters based on resin type and fiber structure, reducing speed to prevent overheating, and ensuring dust collection during dry machining. It also highlights the benefits of using diamond coating for increased tool life.
Global Presence: SGS Tool Company operates globally with manufacturing sites in the US and UK, and a network of sales representatives and distributors in over 60 countries.
Commitment to Quality: SGS emphasizes its commitment to quality through ISO-certified procedures, advanced R&D facilities, and a dedicated metallurgical lab for quality control.
See more

Catalog excerpts

PCR-1

Plastic Composite High Performance Routing

 Open the catalog to page 1
PCR-2

Plastic Composite Router Tolerances (inch) Using the latest in engineering design and grinding capabilities, the new Series 29 Plastic Composite Router (PCR) is specifically designed for machine routing glass reinforced composite materials, such as fiberglass and G10, as well as most other common plastic and non-metallic materials. This PCR is offered in a variety of length and diameter options as well as 3 different end styles; no end cut, end mill cut and drill point. All sizes and end configurations are available from stock uncoated or with optional DI-NAMITE for superior wear and increased...

 Open the catalog to page 2
PCR-4

Fractional Speed & Feed Recommendations Material Classification CFRP, AFRP (Carbon Fiber, Aramid Fiber) GFRP (Fiberglass) Carbon, Graphite Reduce speed when overheating causes melting or damage to resin HSM (high speed machining) Adjust parameters based on resin type and fiber structure Rates shown are for use without coolant; rates may be increased with coolant Reduce feed if delamination or fraying occur Dust collection is vital when machining dry Finish cuts typically required reduced feed and cutting depths Diamond coating will increase tool life in graphite and composite materials Refer...

 Open the catalog to page 4
PCR-6

Material Classification Metric Speed & Feed Recommendations CFRP, AFRP (Carbon Fiber, Aramid Fiber) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) GFRP (Fiberglass) Feed (mm/min) Carbon, Graphite Feed (mm/min) Feed (mm/min) rpm = (1000 x m / min) / (3.14 x D1) mm / min = (mm / revolution) x rpm HSM (high speed machining) Adjust parameters based on resin type and fiber structure Feed (mm/min) Feed (mm/min) Reduce speed when overheating causes melting or damage to resin Rates shown are for use without coolant; rates may be increased with coolant Reduce feed if delamination or fraying occur...

 Open the catalog to page 6
PCR-8

Solid Carbide Tools Performance by Design Solutions Around The Globe SGS Tool Company is a privately-held, ISO-certified leader of round solid carbide cutting tool technology for the aerospace, metalworking, and automotive industries with manufacturing sites in the United States and United Kingdom. Our global network of Sales Representatives, Industrial Distributors, and Agents blanket the world selling into more than 60 countries. Leaders in Solid Carbide Tool Technology Brand names such as Z-Carb, S-Carb, V-Carb, Hi-PerCarb, Multi-Carb have become synonymous with high performance tooling in...

 Open the catalog to page 8

All SGS FRANCE catalogs and technical brochures

  1. M155 series

    2  Pages

  2. Z-Carb HPR

    16  Pages

  3. T-Carb

    12  Pages

  4. Series 33

    8  Pages

  5. Composites

    20  Pages

  6. APR APF

    8  Pages

  7. multi-carb

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.