multi-carb

multi-carb
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multi-carb

Product catalog summary
Overview: The document analyzes SGS Multi-Carb high-performance tooling, focusing on multi-flute end mills. It highlights the advantages of SGS tools in the aerospace industry, emphasizing improvements in production efficiency and cost savings.
Performance Comparison: SGS Multi-Carb tools outperform a competitor's 7-flute tool in several areas:
  • Speed and Feed: SGS operates at 295 sfm and 40.5 ipm, compared to the competitor's 220 sfm and 19.9 ipm.
  • Cutting Depth: SGS achieves twice the axial cut depth.
  • Cycle Time: SGS reduces cycle time from 43.34 minutes to 10.67 minutes.
  • Metal Removal Rate: SGS removes 1.93 cubic inches of metal compared to 0.48 cubic inches by the competitor.
Cost and Time Savings: Using SGS tools results in:
  • Annual Production Gain: Over 27 days gained annually.
  • Cost Reduction: Nearly 78% reduction in cost per part.
  • Tool Life Improvement: SGS tools last for 25 parts compared to 4 parts with the competitor, a 625% improvement.
  • Annual Savings: $131,822.29 in total annual cost savings, including $91,481.65 in machine cost savings and $39,300 in tooling cost savings.
Technical Specifications: Detailed specifications for Multi-Carb tools include:
  • Flute Options: Available with 7, 9, or 11 flutes.
  • Helix Angle: 35° helix angle.
  • Material and Coating: High-performance materials with Ti-NAMITE-A coating for high temperature and chemical resistance.
Speed and Feed Recommendations: Tables provide speed and feed recommendations for various materials, including carbon steel, alloy steel, tool steel, cast iron, stainless steel, super alloys, and titanium alloys, adjustable for different machining environments.
Conclusion: SGS Multi-Carb tooling offers significant advantages in efficiency, cost savings, and tool life, making it a superior choice for high-performance machining applications, particularly in aerospace.
Technical Specifications for Titanium Alloys: Includes recommended RPM, feed rates, and cutting depths for titanium alloys, emphasizing adjustments for harder materials and less rigid conditions.
Procedures and Recommendations: Suggests reducing speed and feed for harder materials and using the SGS Tool Wizard for assistance, based on ideal conditions.
Standards and Quality Assurance: SGS Tool Company is ISO-certified, emphasizing quality through rigorous testing and quality control, offering patented geometries for extended tool life and improved part quality.
Company Overview: SGS Tool Company is a leader in solid carbide cutting tool technology, serving aerospace, metalworking, and automotive industries globally, with sites in the USA and UK.
Contact Information: Provides contact details for SGS Tool Company’s offices in the USA, UK, France, Germany, Canada, Eastern Europe, Russia, and China.
Key Products: Mentions high-performance tooling brands like Z-Carb, S-Carb, and V-Carb, known for advanced cutting technology.
Customer Service and Support: Offers multilingual customer service and experienced field sales engineers to optimize tools for specific applications.
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Catalog excerpts

multi-carb-1

Solid Carbide Tools multi @arb HIGH PERFORMANCE FINISHING END MILLS Multi-Flute End Mills High Performance Tooling

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TEST INFORMATION SGS Helps Aerospace Company gain over 27 days of production while reducing the cost per part by nearly 78%! SGS Multi-Carb Tool Diameter Cycle Time Metal Removal Rates The SGS Multi-Carb was able to produce the cut at twice the axial depth of the competition at 204% greater feed rates. This equates into 4 times more metal removal at 25% of the original cycle time. SGS was able to accomplish a tool life of 25 parts where the competitor was only able to obtain 4 parts. This was a tool life improvement of 625%. The end user was able to gain 653.4 hours of production for a total...

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FEATURES & BENEFITS The Multi-Carb High Performance Finishing End Mill incorporates a large number of flutes for stability and high feed finishing capabilities in applications where surface finish and tolerance are critical factors. The large flute count design allows smoother cutting performance and increased tool life, positively impacting productivity and quality levels. • Available with 7, 9 or 11 Flutes based on tool diameter • Designed with a 35° Helix Angle • High Flute Count increases feed rates and improves stability • Odd Number of Flutes control natural harmonics while staggering entry...

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CORNER RADiUS TOLERANCES (inch) R = +0.000 / -0.002

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CORNER RADiUS TOLERANCES (mm) R = +0,000 / -0,050

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Hardness BRINELL Diameter (inch) CAST IRON (LOW / MEDIUM ALLOY) Gray, Mallable, Ductile CAST IRON (DIFFICULT / HIGH ALLOY) Gray, Mallable, Ductile

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Hardness BRINELL Diameter (inch) STAINLESS STEEL <325 <PH> < 325 13-8 PH, 15-5PH, 17-4 PH, < 300 SUPER ALLOYS (NICKEL, COBALT, IRON BASED) Inconel 601, 617, 625, Incoly 800, Monel 400 SUPER ALLOYS (NICKEL, COBALT, IRON BASED -DIFFICULT) Inconel 718, 750X, Incoly 925, Waspaloy, Hastelloy, Rene < 350 TITANIUM ALLOYS Pure Titanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si ‘Maximum recommended depth shown ‘Reduce speed and feed recommendations for materials harder than listed ‘Above recommendations are based on ideal conditions. Adjust parameters accordingly for smaller taper machining centers...

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Multi-Carb  |  Speed & Feed Recommendations Hardness BRINELL CAST IRON (LOW / MEDIUM ALLOY) Gray, Mallable, Ductile CAST IRON (DIFFICULT / HIGH ALLOY) Gray, Mallable, Ductile Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min)

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Multi-Carb  |  Speed & Feed Recommendations Hardness BRINELL STAINLESS STEEL (PH) 13-8 PH, 15-5PH, 17-4 PH, Custom 450 SUPER ALLOYS (NICKEL, COBALT, IRON BASED) Inconel 601, 617, 625, Incoly 800, Monel 400 SUPER ALLOYS (NICKEL, COBALT, IRON BASED – DIFFICULT) Inconel 718, 750X, Incoly 925, Waspaloy, Hastelloy, Rene TITANIUM ALLOYS Pure Titanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) *Maximum recommended depth shown *Reduce...

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Solid Carbide Tools Performance by Design Solutions Around The Globe SGS Tool Company is a privately-held, ISO-certified leader of round solid carbide cutting tool technology for the aerospace, metalworking, and automotive industries with manufacturing sites in the United States and United Kingdom. Our global network of Sales Representatives, Industrial Distributors, and Agents blanket the world selling into more than 60 countries. Leaders in Solid Carbide Tool Technology Brand names such as Z-Carb, S-Carb, V-Carb, Hi-PerCarb, Multi-Carb have become synonymous with high performance tooling in...

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All SGS FRANCE catalogs and technical brochures

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  7. APR APF

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.