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HI-PERCARB® 142P

HI-PERCARB® 142P
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HI-PERCARB® 142P

Product catalog summary
Overview: The document provides comprehensive technical details and performance metrics for various drill series by Kyocera SGS Tool, focusing on their design features, specifications, and performance in different materials. The drills are ISO 9001:2015 certified, ensuring quality and reliability.
Key Features:
  • 4-Margin Design: Enhances hole straightness and roundness, providing stability in challenging applications.
  • Point Design: Stabilizes entry, reduces thrust force, and extends tool life.
  • Coolant Through Design: Improves coolant flow and chip evacuation.
  • Carbide and Coating: Utilizes proprietary SGS Ti-NAMITE® coatings for wear resistance and toughness.
Performance Metrics:
  • Surface Finish: Superior in alloy steel compared to competitors.
  • Tool Life: Outperforms competitors in the number of holes produced before failure.
  • Cylindricity: Offers the best cylindricity among tested competitors.
Technical Specifications:
  • Testing Parameters: Includes specific details such as diameter, material, RPM, and feed rates.
  • Coating Properties: High hardness and oxidation temperature suitable for high-speed cutting.
  • Tolerances: Detailed for both metric and inch measurements.
Product Range: Lists available drill sizes with specifications like cutting diameter, shank diameter, and more.
Speed and Feed Recommendations: Detailed for various materials, categorized by hardness levels, with specific RPM and feed rates.
Performance Comparisons: Highlights superior performance of Hi-PerCarb® drills in terms of force requirement, hole finish, and tool life compared to competitors.
Conclusion: The document emphasizes the advanced design and coating technologies of Kyocera SGS drills, offering enhanced performance, precision, and cost savings in high production drilling applications.
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Catalog excerpts

HI-PERCARB® 142P-1

Solid Carbide Tools Drilling Solutions

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HI-PERCARB® 142P-2

The key features designed into the Hi-PerCarb® Series 142P Drill allow the product to offer application benefits not only beyond that of standard carbide drills, but also other High Performance drills. Each feature of the Hi-PerCarb® Series 142P Drill was uniquely engineered as a solution towards addressing the issues commonly encountered during high production drilling. 4-MARGIN DESIGN • additional margin contact improves hole straightness and roundness • provides improved stability for difficult applications like cross holes and when exiting on an angle POINT • point design stabilizes on entry...

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HI-PERCARB® 142P-3

PERFORMANCE. HOLE FINISH • 3/8” Diameter • 8XD Length of Cut • 4140 Alloy Steel • 3360 rpm • 30 ipm • 3.0” axial depth – blind • TSC – Water Sol 8.9% CYLINDRICITY CMM measurements of 14 random holes per competitor indicate the 142P cylindricity is the best among those tested. HOLES PRODUCED All tools were tested until catastrophic failure, and under these conditions, the HI-PERCARB® 142P produced the most holes versus the competition. Competitor 2 Competitor 3 Competitor 4 TOOL LIFE Competitor 2 Competitor 3 Competitor 4 CYLINDRICITY (inch) TOOL LIFE HOLE FINISH TEST RESULTS The lower numerical...

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HI-PERCARB® 142P-4

TOLERANCES (inch) Decimal Equiv. Series 142P 3XD  |  Fractional & Metric Shank Diameter DCON Metric Equiv. Tap Size Reference Only Internal Coolant (continued on next page)

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HI-PERCARB® 142P-5

TOLERANCES (inch) DIAMETER Point Angle Tap Size Reference Only Shank Diameter DCON Internal Coolant Helix Angle Decimal Equiv. Metric Equiv. Series 142P 3XD  |  Fractional & Metric (continued on next page)

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HI-PERCARB® 142P-6

TOLERANCES (inch) Decimal Equiv. Series 142P 3XD  |  Fractional & Metric Shank Diameter DCON Metric Equiv. Tap Size Reference Only Helix Angle Internal Coolant (continued on next page)

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HI-PERCARB® 142P-7

TOLERANCES (inch) DIAMETER Cutting Diameter DC Common Decimal Equiv. Metric Equiv. Tap Size Reference Only Shank Diameter DCON Internal Coolant Helix Angle Point Angle Series 142P 3XD  |  Fractional & Metric

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HI-PERCARB® 142P-8

TOLERANCES (inch) Decimal Equiv. Series 142P 5XD  |  Fractional & Metric Shank Diameter DCON Metric Equiv. Tap Size Reference Only Internal Coolant (continued on next page)

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HI-PERCARB® 142P-9

TOLERANCES (inch) DIAMETER Point Angle Tap Size Reference Only Shank Diameter DCON Internal Coolant Helix Angle Decimal Equiv. Metric Equiv. Series 142P 5XD  |  Fractional & Metric (continued on next page)

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HI-PERCARB® 142P-10

TOLERANCES (inch) Decimal Equiv. Series 142P 5XD  |  Fractional & Metric Shank Diameter DCON Metric Equiv. Tap Size Reference Only Helix Angle Internal Coolant (continued on next page)

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HI-PERCARB® 142P-11

TOLERANCES (inch) DIAMETER Cutting Diameter DC Common Decimal Equiv. Metric Equiv. Tap Size Reference Only Shank Diameter DCON Internal Coolant Helix Angle Point Angle Series 142P 5XD  |  Fractional & Metric

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HI-PERCARB® 142P-12

TOLERANCES (inch) Series 142P 8XD  |  Fractional & Metric Decimal Equiv. Shank Diameter DCON Metric Equiv. Tap Size Reference Only Internal Coolant (continued on next page)

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HI-PERCARB® 142P-13

TOLERANCES (inch) DIAMETER Point Angle Shank Diameter DCON Metric Equiv. Tap Size Reference Only Internal Coolant Helix Angle Decimal Equiv. Series 142P 8XD  |  Fractional & Metric (continued on next page)

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HI-PERCARB® 142P-14

TOLERANCES (inch) Decimal Equiv. Series 142P 8XD  |  Fractional & Metric Shank Diameter DCON Metric Equiv. Tap Size Reference Only Helix Angle Internal Coolant (continued on next page)

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HI-PERCARB® 142P-15

TOLERANCES (inch) DIAMETER Cutting Diameter DC Common Decimal Equiv. Metric Equiv. Tap Size Reference Only Shank Diameter DCON Internal Coolant Helix Angle Point Angle Series 142P 8XD  |  Fractional & Metric

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HI-PERCARB® 142P-16

Series 142P  |  Speed & Feed Recommendations M STAINLESS STEELS (DIFFICULT) 304, 316, 321, 13-8 PH, 15-5PH, 17-4 PH, Custom 450 CAST IRONS Gray, Malleable, Ductile

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HI-PERCARB® 142P-17

SUPER ALLOYS (NICKEL , COBALT, IRON BASE) Inconel 601, 617, 625, Incoloy, Monel 400, Rene, Waspaloy S TITANIUM ALLOYS Pure Titanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si, Ti-6Al4V Series 142P  |  Speed & Feed Recommendations COPPER ALLOYS Alum Bronze, C110, Muntz Brass Note: •  Bhn (Brinell)   HRc (Rockwell C)   HRb (Rockwell B) •  rpm = Vc x 3.82 / DC •  ipm = Fr x RPM •  reduce speed and feed for materials harder than listed •  refer to the KYOCERA SGS Tool Wizard® for compl

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HI-PERCARB® 142P-18

Series 142P  |  Speed & Feed Recommendations CAST IRONS Gray, Malleable, Ductile Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min)

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HI-PERCARB® 142P-19

SUPER ALLOYS (Nickel , Cobalt, Iron Base) Inconel 601, 617, 625, Incoloy, Monel 400, Rene, Waspaloy S TITANIUM ALLOYS Pure Titanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si, Ti-6Al4V Feed (mm/min) Feed (mm/min) Feed (mm/min) Series 142P  |  Speed & Feed Recommendations Copper Alloys Alum Bronze, C110, Muntz Brass Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Feed (mm/min) Note: •  Bhn (Brinell)   HRc (Rockwell C)   HRb (Rockwell B) •  rpm = (Vc x 1000) / (DC x 3.14) •  mm/min = Fr x RPM •  reduce speed and feed for materials...

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HI-PERCARB® 142P-20

The key features designed into the Hi-PerCarb® Series 143M-S Drill allow the product to offer application benefits not only beyond that of standard carbide drills, but also other High Performance drills. Each feature of the Hi-PerCarb® Series 143M-S Drill was uniquely engineered as a solution towards addressing the issues commonly encountered during high production drilling. ECCENTRIC 2-MARGIN DESIGN • eccentric margin design reduces frictional heat and minimizes material adhesion to the margins without weakening the drill • lower contact with the hole surface improves hole finish and quality,...

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