BA W08-22

BA W08-22

BA W08-22

Product catalog summary
Introduction
The document introduces the BA W08-22, a state-of-the-art twin-spindle machining center designed for high-speed and efficient production of large light metal workpieces. It emphasizes the machine's capability to double output compared to traditional single-spindle machines.

Specifications
  • Machine Design: Features a monobloc machine bed patented by SW, with a box-in-box 3-axis unit and independent X- and Z-axes.
  • Spindle and Axes: Equipped with two spindles, linear motors in X, Y, and Z axes, and capable of 4- or 5-axis machining.
  • Tool Capacity: Tool magazine can hold between 84 to 182 tools, with a broken tool monitoring system.
  • Workpiece Handling: Supports up to 12 hydraulic and 6 pneumatic lines per worktable, optimized for light metal workpieces.
  • Energy Efficiency: Includes energy-saving programs and optimized frequency control for the cooling unit.
  • Ergonomics and Transport: Designed for easy loading/unloading and quick installation.

Performance and Capabilities
  • Acceleration and Speed: Direct drive in all axes allows acceleration up to 2 g and speeds up to 120 m/min.
  • Flexibility and Accuracy: Two independent X- and Z-axes enhance flexibility and precision.
  • Machining Range: The working area measures 800 x 900 x 650 mm, with a spindle distance accommodating large workpieces.

Technical Data
  • Drive System: Torque motor with a speed range of 1 - 40 rpm for A- and U-axis, and linear motor for feed drive.
  • Spindle Specifications: HSK A63 and A80 motor spindles with varying speed ranges and power/torque specifications.
  • Tool Change System: Pick-up system with a chip-to-chip time of approximately 3.0 seconds.
  • Dimensions and Weight: Transport dimensions are 3.99 m x 3.50 m x 5.90 m, with a total weight of approximately 24,000 kg.
  • Power Requirements: Operating voltage of 3 x 400 Volt, 50 Hz, with a total connected load of 152 kVA.

Additional Features
  • Process Optimization: Includes process design, simulation, fixture design, and collision detection.
  • Training and Support: Offers training at the SW Academy and online services including condition monitoring.

Conclusion
The BA W08-22 is positioned as a forward-thinking solution for machining centers, offering advanced technology and comprehensive support to meet diverse manufacturing needs. Schwäbische Werkzeugmaschinen GmbH emphasizes its commitment to providing economical and sustainable solutions tailored to specific production requirements.
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Catalog excerpts

BA W08-22-2

I Brand new, extremely fast - future-oriented. You still produce large light metal workpieces, such as 8-speed gearbox housings on single-spindle machines? This era is over now. The market is progressing and SW is thinking ahead. What about double the output in the same time? The horizontal, twin-spindle machining centre will manage it. The enlarged working area (800 x 900 x 650 mm) provides more space. I " The direct drive in all axes provides the ideal acceleration and speed (up to 2 g, 120 m/min). Two independent X- and Z-axes increase flexibility and accuracy. Monobloc, double swivel...

 Open the catalog to page 2
BA W08-22-3

TECHNICAL DATA ■ Working range X1", X2-axis Y-axis (toolchange position) Z1-, Z2-axis Spindle distance ■ Workpiece carrier Swivel carrier/counter bearing with crown gear: swivel time 0/180° A- and U-axis, prepared for mounting a fixture plate, up to max. Drive system Load capacity Speed range A-, U-axis C- and W-axis* ■ Work spindle HSK - A63 Speed range Run up time 0 - n max Spindle bearing diameter Power / Torque (40% ED) ■ Work spindle HSK - A80* Speed range Run up time 0 - n max Spindle bearing diameter Power / Torque (10% ED) ■ Feed drive Drive system Rapid traverse X / Y / Z Axis acceleration...

 Open the catalog to page 3
BA W08-22-4

There are quite many who build machining centres. But only a few take such intensive and successful care of the entire technological demand of your project like we do. The highest priority is given to deliver the best economical and sustainable solution for your manufacturing task. Which machine model ends up being the right one and how it will be applied most effectively, depends on your requirements for materials to be machined, quality and production volumes. Schwäbische Werkzeugmaschinen GmbH Seedorfer Straße 91 78713 Waldmössingen Germany We proclaim to be ’Technology People’. This is more...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.