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Schuler servoline

Schuler servoline
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Schuler servoline

Product catalog summary
Overview: The Schuler ServoLine is a series of press lines equipped with ServoDirect Technology, designed to be fast, compact, and flexible. These lines are widely used by major automobile manufacturers globally, including in Germany, Europe, America, and China. The ServoLine is known for its high output rate, quality, and efficient die and tooling change times, contributing to reduced parts costs and optimized Total Cost of Ownership.
Specifications: The ServoLine is available in two sizes, L and XL, with output rates ranging from 16 to 23 strokes per minute. The Crossbar Feeder ensures reliable and fast transport of workpieces between dies. The ServoLine23 L model is the fastest, achieving 23 strokes per minute.
Technology and Features: Schuler's ServoDirect Technology allows for freely programmable slide movements, optimizing the forming process for various materials like steel, aluminum, and high-strength steels. The technology is continually developed to meet increasing demands, integrating additional manufacturing processes such as welding and riveting.
Energy Efficiency: Schuler ECOFORM offers energy management solutions that can save up to 50% in energy costs compared to conventional mechanical press lines. The system includes features like DC supply, regenerative drive systems, and energy-efficient components, fulfilling ISO 14955 Part 4 standards.
Automation and Smart Features: The ServoLine includes intelligent functions for efficient production, such as integrated die spotting and intelligent die change, reducing downtimes and improving system availability. The End-of-Line systems ensure high output rates with options for automatic quality control.
Models and Performance: The ServoLine23 L is noted for its flexibility and energy efficiency, suitable for manufacturing steel and aluminum workpieces. The ServoLine16 XL and ServoLine18 XL offer increased flexibility and efficiency, respectively, with precise simulation capabilities through DigiSim 2.0.
Service and Support: Schuler provides extensive service support with over 900 employees worldwide, ensuring maximum productivity and safety of production equipment. Schuler's services cover the entire lifecycle of equipment, offering tailored solutions for specific needs.
Company Information: Schuler is a global leader in forming equipment, offering presses, automation, dies, and services across various industries. With a presence in 40 countries and part of the Austrian ANDRITZ Group, Schuler emphasizes innovation, energy efficiency, and reliable mass manufacturing.
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Catalog excerpts

Schuler servoline-1

SCHULER SERVOLINE FAST, COMPACT AND FLEXIBLE Member of the ANDRITZ GROUP

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Schuler servoline-2

SUCCESSFUL LINE EXTENDED IN LINE WITH DEMANDS. OUTPUT RATE FROM 16 TO 23 STROKES PER MIN. ServoLine23 L with Crossbar Feeder automation.

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Schuler servoline-3

FAST, COMPACT AND FLEXIBLE / SCHULER SERVOLINE Schuler press lines with ServoDirect Technology are fast, compact and flexible. Since the first press line was started up in 2010, these lines are now in use at virtually all major automobile manufacturers. The press lines have made a name for themselves in Germany, Europe, America and China. Equipped with Schuler destackers, Crossbar Feeders and End-of-Line system, the press lines prove impressive with their high output rate and quality with simultaneously fast die and tooling change times. Such a combination allows Schuler to make a decisive contribution...

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Schuler servoline-4

NETWORKED PRODUCTION PROCESS. SERVODIRECT TECHNOLOGY FROM SCHULER – CAN BE OPTIMALLY ADJUSTED TO THE WIDEST RANGE OF PRODUCTION DEMANDS. Finished part deposit. The finished workpieces are deposited to the left and right of the conveyor belts by two robots. Highly dynamic torque motors on the crown allow for a high level of flexibility. SERVOLINE FROM SCHULER – MAXIMUM POWER HIGH-SPEED PRODUCTION FROM A TO Z – WITH REDUCED ENERGY REQUIREMENTS. FROM THE BLANK TO THE FINISHED WORKPIECE. Freely programmable slide movement. The slide Expertise from Schuler, the world market leader. Schuler movements...

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Schuler servoline-5

FAST, COMPACT AND FLEXIBLE / SCHULER SERVOLINE SERVODIRECT TECHNOLOGY FROM SCHULER -FURTHER DEVELOPED WITH NEW REQUIREMENTS IN MIND. Forming technology for maximum workpiece quality. ServoDirect Technology from Schuler is being continually further developed, in order to satisfy the ever increasing requirements of dies and design in the automobile industry. Indeed, the entire line is gaining in terms of performance -while at the same time reducing energy requirements. Additional highlights include a new more efficient line control for an additional plus when it comes to speed, as well as integration...

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Schuler servoline-6

ENERGY COST SAVINGS OF UP TO 50 PERCENT. ENERGY MANAGEMENT WITH SCHULER ECOFORM. Reduced costs, increased efficiency, and more cost-effective: A sustainable approach to resources and energy conserves the environment, while reducing parts costs on a permanent basis. This is particularly the case for energy-intensive processes such as forming. With this in mind, Schuler ECOFORM offers efficient energy management. The result: Energy cost savings of up to 50 percent on servo press lines when compared to conventional mechanical high-speed press lines. Systematic and integral. Schuler ECOFORM optimizes...

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Schuler servoline-7

FAST, COMPACT AND FLEXIBLE / SCHULER SERVOLINE SMART FEATURES. INTELLIGENT SERVOLINE FUNCTIONS. Smart features for flexible and efficient production. Thanks to intelligent functions, day-to-day work on the press line is simplified, meaning that the line can be efficiently used at any time. In addition to functions, which within the ECOFORM framework lead to increased energy efficiency and improved system availability, additional applications are available for efficient use of the line. Effective die try-out. Thanks to the integrated die spotting function, dies can be directly incorporated into...

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Schuler servoline-8

PERFORMANCE ACROSS THE ENTIRE LINE. THE MODELS OF SCHULER SERVOLINE. Five-stage press line with ServoDirect Technology and Crossbar Feeder automation. Fast and reliable workpiece transport. ServoLine23 L – the fastest press line in the world. ServoLine18 XL – increase efficiency. The Schuler Servo It impresses users with its flexibility, high degree of Line18 XL promises a very high output rate as well as fast productivity, low parts costs and energy efficiency. startup of series production for large workpieces made This model is not only ideally suited to the manufacture from the widest range...

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Schuler servoline-9

FAST, COMPACT AND FLEXIBLE / SCHULER SERVOLINE

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Schuler servoline-10

AUTOMATION BY SCHULER. PERFORMANCE ACROSS THE ENTIRE LINE. Flexible End-of-Line systems and automatic finished part stacking system consistently ensure a high output rate. Transfer of finished workpieces from the shuttle to the robot. Robots pick up the finished parts from the belt and put them into storage. Flexible End-of-Line solutions from Schuler. With the Finished part stacking systems for fast and workpiece- End-of-Line systems from Schuler, finished workpieces protecting further processing of pressed parts. The can be processed with an output of up to 23 strokes/minute automatic, flexible...

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Schuler servoline-11

Schuler Service. State-OF-the-art Service FOr mOre perFOrmance. Schuler Service offers a tailored portfolio of services covering the entire life cycle of your equipment. Over 900 service employees worldwide provide expert support 24/7 in close cooperation with you – our partners. Our main priority is always to ensure the maximum productivity and safety of your production equipment in order to secure your company’s continued success. With over 175 years of experience and expertise, we can guarantee the best possible support for the operation of your machines – and not only those supplied by Schuler,...

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Schuler servoline-12

Schuler around the world – ForMInG the Future Schuler is the technological and global market leader in forming equipment. We offer presses, automation, dies, process know-how and services for the entire metal forming industry. Our clients include car manufacturers and their suppliers, as well as companies in the forging, appliance, packaging, energy and electrical industries. We are the market leader in coin minting presses and supply systems solutions for the aerospace, railway and large pipe industries. Innovation is in our DNA: Schuler technology ensures maximum productivity, high levels of...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.