THE ENTIRE WORLD OF METAL FORMING SCHULER Ta Member of the ANDRITZ GROUP

Components for sheet metal forming.

TABLE OF CONTENTS / THE ENTiRE WORLD OF METAL FORMiNG WELCOME TO THE STAMPiNG PLANT. 04 WELCOME TO sCHuLER. 01 | BLANKiNG LiNEs 06 Individual solutions for your production. flexible presses for suppliers to the automobile industry, the household appliance industry and for multiple metalforming applications. 03 | Mechanical presses 22 fast, flexible and cost-effective. C-frame presses, blanking presses, knuckle-joint presses, transfer and prog-die presses and servo presses. 04 | automation of presses 50 Coil lines, roll feed units, tri-axis transfer systems and destackers. 05...

Welcome to the stamping plant. Welcome to Schuler. Transfer press with ServoDirect technology. 4

Welcome to Schuler / The entire world of metal forming As a world market leader in the technology of metal forming, Schuler offers presses, automation solutions, dies, process technology and service for the entire metal working industry and lightweight automotive construction. Its customers include automobile manufacturers and components suppliers as well as companies in the forging, domestic appliances, packaging, energy and electrical industries. Schuler is a leader in coin minting technology and produces system solutions for the aerospace, railway and large pipe industries. 5,500 people work...

Blanking lines / The entire world of metal forming Blanking lines Blanking lines from Schuler offer the complete process BLANKING LINE WITH PRESS BLANKING LINE WITH CROSS-CUT SHEAR BLANKING LINE WITH LASER CELL sequence – from the coil through the blank stack – from a single source. You work with the latest safety and control concepts. Their modular structure permits solutions that are individually tailored to the user. All the components of the line have been tested in practical operations, are precisely adapted to one another and guarantee the highest levels of availability and reliability....

Blanking lines Individual solutions, flexible applications Maximum productivity with ServoDirect presses In addition to the use of conventional presses (mechanical or hydraulic), lines for manufacturing shaped blanks are preferably equipped with servo presses nowadays. ServoDirect technology from Schuler enables movement sequences of the press to be adapted individually to the different blanking dies. This increases productivity and the service lives of dies significantly. Also, lines with this technology are configured for processing an extremely wide range of materials such as aluminum or high-strength...

Blanking lines / The entire world of metal forming Blanking line with cross-cut shear. Blanking line with laser cell. Blanking with cross-cut shear – the solution This means there is no need, whatsoever, to invest in dies, for straightforward blank shapes die maintenance and die warehousing. The compact design Schuler offers blanking lines equipped with cross-cut of the line means it can be used even when space is shears for manufacturing blanks with a rectangular, limited and overhead heights are low. With their innovative parallelogram or curved shape. If the manufacturing DynamicFlow technology,...

BLANKiNG LiNES BLANKING LINE WITH PRESS r7) e® Blank shapes when using a press with die (max. stroke rate 105 spm). Figures based on stacking unit version OUTPUT RATE OF BLANKING LINE WITH SERVO PRESS Feed length [mm] 300 500 750 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 ■ Ideal for producing shaped blanks ■ Reducing die wear with servoDirect technology ■ High output performance ■ proven technology ■ high level of automation

'h TABLE OF CONTENTS BLANKING LINES / THE ENTiRE WORLD OF METAL FORMiNG BLANKiNG LiNES Blank shapes when using a cross-cut shear (max. stroke rate 120 spm). Figures based on stacking unit version OUTPUT RATE OF BLANKING LINE WITH FOUR-COLUMN CROSS-CUT SHEAR Feed length [mm] 300 500 750 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 Cross-cut shear [strokes/min] 108 90 77 68 51 43 38 31 28 27 24 ■ ideal for producing blanks with a rectangular, ■ high output performance parallelogram or curved shape ■ high level of automation...

BLANKiNG LiNES OUTPUT RATE OF A BLANKING LINE WITH LASER The productivity of a laser line must always be seen in the context of sheet metal thickness, blank contour and laser power. we would be happy to calculate the possible productivity for you on the basis of your product data. Reduced material costs High energy efficiency reduced investment volume space-saving line design ■ suitable for all blank shapes ■ No costs for dies and die warehousing ■ fast product change, delivering a high level of availability ■ adaptation of blank contours after production startup ■ simultaneous production of...

'h TABLE OF CONTENTS BLANKING LINES / THE ENTiRE WORLD OF METAL FORMiNG 1. Decoiler 2. Coil infeed 3. Crop shear 4. Coil washing machine 5. Leveling machine 6. Loop pit 7. Roll feed unit 8. Telescopic roller train with left-over coil feed 9. Blanking press with ServoDirect technology 12. Vacuum blower for stacking aluminum blanks THE REQUIREMENTS: delivery of a blanking line for producing shaped blanks with the shortest downtimes during a coil change. ■ Cutting steel, aluminum and high-strength steels up to 1,200 newtons / square millimeter ■ Coil width: 2,150 millimeters ■ Coil thickness: 0.5...

'h TABLE OF CONTENTS HYDRAULIC PRESSES / THE ENTiRE WORLD OF METAL FORMiNG You've got to be flexible. We've got the machines for this. Hydraulic press systems from schuler are extraordinarily versatile and make it possible for you to achieve efficient series production of a wide range of components - from the blank through to the finished part. At the same time, innovative hydraulic solutions ensure high output levels, production reliability and the best quality. Whether in classic metalforming, die tryout, die hardening, internal high-pressure forming, precision blanking or processing fiber-reinforced...