Blanking lines
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BLANKING LiNES SCHULER Ta Member of the ANDRITZ GROUP

blanking lines From Schuler. customized solutions for your production. Performance along the line. Blanking lines from Schuler offer the complete manufacturing process – from coil to the blank stack – all from a single source. They employ cutting-edge safety and control concepts. The modular construction method allows Schuler to offer solutions that specifically meet the customer’s needs. All line components have a proven track record of performance in the plant. They are precisely interfaced with one another to guarantee the highest levels of uptime and reliability. Extensions can easily...

blanking lines Blanking line with cut-to-length shears. Blanking line with laser cell. Blanking with cut-to-length shears – the solution for Laser blanking: Flexible and space saving. Laser blanking simple shapes. For the production of rectangular, trape- lines are also particularly well suited to production zoidal or curved blanks, Schuler offers blanking lines processes with frequent product changes, as no dies are equipped with cut-to-length shears. If the manufacturing used in laser cutting. Therefore, there are no investment process is limited to simple shapes, then cut-to-length costs...

Figures based on stacking unit version PERFORMANCE OF BLANKING LINE WITH SERVO PRESS ■ Ideal for the production of shaped blanks ■ Gentle on the die thanks to ServoDirect Technology ■ High output rates ■ Proven technology ■ High level of automation

BLANKING LINES BLANKING LINES Figures based on stacking unit version PERFORMANCE OF BLANKING LINE WITH 4-COLUMN CUT-TO-LENGTH SHEARS Feed length [mm] 300 500 750 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 ■ High output rates ■ High level of automation ■ Proven technology ■ Ideal for the production of rectangular, trapezoidal or curved blanks ■ Good value for the money

PERFORMANCE OF BLANKING LINE WITH LASER The performance of a laser line always depends on the coil thickness, blank contours and laser efficiency. We would be happy to calculate the possible output based on your product data. Reduced material costs High energy efficiency Reduced investment volume Space-spacing design ■ Suitable for all blank shapes ■ No costs for dies and die storage ■ Fast product changes and thus high level of uptime ■ Adjustment of blank contours after production launch ■ Simultaneous production of varying blank shapes

BLANKING LINES BLANKING PRESS ■ Up to 105 strokes per minute ■ Choice of tonnage (6,300 - 12,500 kN) ■ Servo drive with torque motors including energy storage or with conventional flywheel ■ Servo drive: improved cycle times and reduced die wear due to die-specific optimization of slide movement ■ Monoblock design or alternatively divided configuration ■ One or two moving bolsters ( "Front-Back", "T-Track" or "L-Track") CUT-TO-LENGTH SHEARS ■ Up to 110 strokes per minute ■ Configured as 2-column or 4-column shears ■ Swiveling rectangular blanking for rectangular, trapezoidal and...

LASER CELL ■ Several laser blanking heads working in parallel ■ Continuous coil transport ■ No blanking dies required ■ No restriction of blank design and optimization ■ Simultaneous production of varying blanks ■ Reduced scrap due to optimized blank nesting ■ Quick product change

BLANKING LINES BLANKING LINES DECOILER ■ Coil weights up to 35 metric tons per coil ■ Coil widths up to 2,150 mm ■ Outside diameters up to 2,000 mm ■ Various inside diameters possible ■ Single or double decoiler COIL PROVISIONBMMl ■ Lifting platform, loading cart or coil shuttle ■ Number of provision places on cart can be selected individually ■ Provision on V-prisms or support rollers ■ Coil preparation in separate safety zone Component /option for blanking line with press P , with cut-to-length shear S , with laser L

THREADING UNIT WITH CROPPING SHEARS IplSIL ■ Threading from above and optionally from below ■ Separate dirt and clean rolls ■ Automated covering of clean rolls EDGE TRIMMING DEVICE IplSlL ■ Trimming of strip edges up to 130 mm ■ Automatic chopping of separated strip edges with scrap collection Component /option for blanking line with press P , with cut-to-length shear S , with laser L

BLANKING LINES WASHER UNIT ffllSIL ■ Modular construction ■ Easy access to components ■ Specialized filter concepts ■ 3- or 4-roller pair concept ■ Can be used with various washing fluids ■ Can be raised or moved out for aluminum processing ■ Alternative vacuum cleaning (suction cup bar) LEVELER IplSIL ■ Strip thickness from 0.5 to 4.0 mm ■ Six-high block leveling cassette ■ Up to 21 leveling rollers ■ Automated adjustment of support rollers ■ Movable intermediate rollers to raise blank quality and leveler service life ■ Last leveling roller independently adjustable ■ Manual or...

CLEANING DEVICE ■ Brush cleaning for blanks ■ Alternative: Washer unit for lubricated blanks SERVO ROLL FEED^^^^HMs ■ High speed and acceleration thanks to servo direct drive ■ Combination of feed for steel and feed for aluminum ■ Motorized strip side guiding with off-center adjustment ■ Measuring wheel ■ Quick lifting ■ Weld seam recognition (optical and /or inductive) Component /option for blanking line with press P , with cut-to-length shear S , with laser L

BLANKING LINES BLANKING LINES STACKING UNIT^MMMl ■ Operating modes: Ry2Drop, Stop2Drop ■ For steel and /or aluminum blanks ■ Blank lengths up to 5,000 mm ■ Maximum of two stacking stations and place for four stacks ■ Advanced air technology for aluminum blanks with high energy savings ■ Telescoping conveyors individually adjustable in width and length ■ Freely programmable system of stops -adjustments can be stored for every die set ■ Side stacking concepts Component /option for blanking line with press ROBOTSHl ■ Stacking of single parts or several different parts simultaneously ■ Part...

Used by customers around the world. blanking lines From Schuler. Car manufacturers and their suppliers around the world depend on Schuler know-how. ­ Schuler has so far delivered well over one hundred blanking lines worldwide. Customers worldwide   Blanking lines for steel   Blanking lines for steel / al