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Stainless steels for springs and other demanding applications

Stainless steels for springs and other demanding applications
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Stainless steels for springs and other demanding applications

Product catalog summary
Overview: Sandvik Materials Technology specializes in producing high-quality stainless steel strips and wires, particularly for springs and demanding applications. The company focuses on tailoring products to meet specific customer needs.
Company Profile: Sandvik Materials Technology is a leading manufacturer of advanced metals and special alloys, part of the Sandvik Group, which operates in over 130 countries.
Quality Assurance: Sandvik holds certifications such as ASME, ISO 9001, and QS 9000, ensuring high manufacturing standards. The company is also ISO 14001 certified, emphasizing environmental responsibility.
Manufacturing Process: The production process includes electric arc furnace melting, AOD refining, and vacuum remelting for high cleanliness. Sandvik offers customization in sizes, tolerances, grades, and mechanical properties.
Product Range: Sandvik provides a variety of stainless steel grades for applications requiring high load cycles, corrosion resistance, and high temperatures, ensuring uniform material properties and narrow tolerances.
Material Selection Guide: The guide assists in selecting materials based on properties like temperature resistance, corrosion resistance, and fatigue strength. Key grades include Sandvik 11R51, 9RU10, SAF 2205, and Nanoflex.
Technical Specifications: Detailed tables outline chemical compositions, tensile strength, size ranges, and tolerances for various grades, including standard and non-standard offerings.
Applications: Sandvik's products are used in diverse fields, from automotive and electronics to medical and aerospace industries.
Tolerance Classes and Specifications: Tolerance classes for coil set and crossbow deviations are specified, with maximum deviation from straightness measured over a 1 m length.
Tensile Strength and Width Tolerances: Tensile strength is categorized into ranges with specific tolerances for different widths, such as a tolerance of 8 mm for widths less than 10 mm with tensile strength over 1800 MPa.
Surface Finish and Flatness: Strips are supplied with a bright, smooth surface, classified into roughness classes Y6, Y7, and Y8. Flatness deviations are measured for strips less than 50 mm wide.
Material Composition and Grades: Chemical compositions for various Sandvik grades are listed, including austenitic, precipitation hardenable, duplex stainless steels, and Ni-base alloys.
Wire Specifications: Specifications for round spring wire include tensile strength and size ranges, with wire sizes from 0.15–10.00 mm.
Surface Finishes for Wire: Wire surfaces can be coated, bright, or nickel-coated, each offering different benefits like improved coiling precision and soldering properties.
Forms of Supply: Strip material is available in coils, pancake coils, bundles, or spools, while wire is supplied in coils, spools, or straightened lengths, customized to customer needs.
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Catalog excerpts

Stainless steels for springs and other demanding applications-1

Stainless steels for springs and other demanding applications

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Stainless steels for springs and other demanding applications-2

Sandvik Group The Sandvik Group is a global high technology enterprise with around 300 subsidiary companies, 37,000 employees and activities in more than 130 countries. Sandvik’s operations are concentrated on its three core businesses of Materials Technology,Tooling and Mining and Construction – areas in which the group holds leading global positions in selected niche markets. Stainless strip and wire Sandvik Materials Technology Sandvik Materials Technology is a world-leading supplier of products with extensive added value in advanced metals, special alloys, metallic and ceramic resistance...

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Stainless steels for springs and other demanding applications-3

Material for all types of springs and other demanding applications Springs and other details made of stainless strip and wire from Sandvik Materials Technology are used in applications ranging from products in our daily lives such as cars, telephones and computers to parts in medical, aerospace and other special purpose applications. Some springs will be exposed to millions of load cycles during service while others have to maintain a constant force for several years.They may have to work in corrosive environments, at high temperatures as well as in products where the material needs to be completely...

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Stainless steels for springs and other demanding applications-4

Material selection guide Sandvik grades Corrosion resistance Fatigue strength Sandvik S A F 2 5 0 7 As-delivered tensile strength Sandvik S A F 2 2 0 5 Sandvik Nanoflex Sandvik 1 1 R 5 1 / SAF 2205 Sandvik 9 RU 1 0 Sandvik Nanoflex Sandvik Sanicro 75X Sandvik Nanoflex Formability Elevated temperature Sandvik 9 RU 1 0 Sandvik Nanoflex Relaxation resistance Sandvik, SAF 2205, SAF 2507, Sanicro and Nanoflex are tr ademar ks owned by Sandvik AB . The perfor mance of our most impor tant gr ades for different proper ties is illustr ated above . Sandvik 12R10/12R11 is used as a base of compar ison....

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Stainless steels for springs and other demanding applications-5

A common requirement for spring applications is a material with high strength so that it does not become plastically deformed in service. For stainless steels this is achieved by cold working the material to the required tensile strength. The degree of cold work together with the chemical composition of the steel determines the tensile strength.This means that there is great flexibility in the combination of size and tensile strength that can be obtained. A less alloyed austenitic stainless steel will deformation harden more and it is therefore possible to reach a higher maximum strength. A high...

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Stainless steels for springs and other demanding applications-6

Strip Stainless steel grade programmeChemical compositions, nominal, % Sandvik grade Standard designations 11 C Si Mn Cr Ni Mo Others SS EN ASTM UNS AUSTENITIC STAINLESS STEELS 12R11 0.10 1.2 1.3 16.5 7 - - 2331 1.4310 (301) (S30100) PRECIPITATION HARDENABLE STEELS 9RU10 0.08 0.5 0.9 16.5 7.5 - Al=1.0 2388 1.4568 631 S17700 DUPLEX STAINLESS STEELS Springflex2) <0.03 0.5 0.9 22 5.5 3.2 N=0.18 - - - S32205 NI-BASE ALLOYS Sanicro 75X <0.030 0.3 0.6 16 72 - Al=0.7 - - - N07750...

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Stainless steels for springs and other demanding applications-7

Sandvik grade Tensile strength Width Thickness AUSTENITIC STAINLESS STEELS 12R11 800-1900 2-345 0.015-3 PRECIPITATION HARDENABLE STEELS 9RU10 1200-1700 2-360 0.015-3 DUPLEX STAINLESS STEELS SAF 2205 800-1500 2-300 0.015-3.5 NI-BASE ALLOYS Sanicro 75X 750-1350 2-200 0.015-4 Sandvik stainless strip steels are manufactured in a wide range of sizes and tensile strengths.The available ranges for different grades in our standard production are shown in the table. Non standard requirements are often available on special request. It should be noted, however,...

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Stainless steels for springs and other demanding applications-8

Thickness tolerances Our cold rolling mills are equipped with automatic gauge control systems for continuous thickness measurement and adjustment for process control. This results in thickness tolerances superior to those given in EN 10258. On strip wider than 25 mm, the measuring point is at least 10 mm from the edge. For narrower strip the tolerance applies over the whole width of the strip. The standard tolerance class is T2. Width tolerances The width tolerances are in accordance with EN 10258 regarding total range, but with ±-tolerances around the nominal width instead of +-tolerances only. Closer...

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Stainless steels for springs and other demanding applications-9

Shape tolerances Flatness Deviation from flatness in cold rolled strip is difficult to specify, because it can appear in a variety of forms. Crossbow, waviness and coil set are measurable -see illustration.These different forms can also act in combination. One form or the other will predominate, depending on the width, thickness and tensile strength of the strip. For strip less than 50 mm wide, deviation from flatness can be stated as crossbow in percentage of width or as coil set in mm/300 mm lengths. Both these properties can be measured with suitable instruments. The coil set is usually measured...

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Stainless steels for springs and other demanding applications-10

Round and flat wire Stainless steel grade programme Chemical compositions, nominal, % Sandvik grade Standard designations C Si Mn Cr Ni Mo Others SS EN/ISO ASTM JIS UNS AUSTENITIC STAINLESS STEELS 12R10 0.08 0.6 1.2 18 9 - - 2331 1.4310 302 SUS 302/ - PRECIPITATION HARDENABLE STEELS DUPLEX STAINLESS STEELS SAF 2205 0.020 0.4 1.5 22 5.5 3.0 N=0.17 2377 1.4462 - - S31803 NI-BASE ALLOYS Sanicro 75X 0.030 0.3 0.5 16 72 - - - - - - N07750 ')For better cold formability the upper limit for...

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Stainless steels for springs and other demanding applications-11

Flat rolled wire Sizes Flat rolled wire is available in widths from 0.5-7.0 mm and thicknesses from 0.054.00 mm and with round or sharp rolled edges. Other strength levels can be supplied on request. In the cold rolled condition. Wire diameter Distance Archeight in Coil Coil mm L, mm centre H, mm ID, mm weight, kg Round wire The tolerances below are standard. Closer tolerances can be supplied on request. Ovality is according to the standard EN 10270-3. The tolerances for roundness, i.e. the difference between the largest and smallest diameter in the same cross-section of...

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